Home Companies ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

2 Flute 100mm Length PCD Polycrystalline Cutting Tools

ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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Address: No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen

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ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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2 Flute 100mm Length PCD Polycrystalline Cutting Tools

Country/Region china
City & Province shenzhen guangdong
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Product Details

Polycrystalline Cutting tools Custom Made Differ Type Diamond End Mill Cutting Tool PCD Cutter

 

Main indicators

     Synthetic polycrystalline diamond (PCD) is a polycrystalline material made of diamond powder and solvent polymerized under high temperature and pressure. Its hardness is lower than that of natural diamond (around HV6000). Compared with carbide tools, PCD tools have a hardness that is 3-4 times higher.Wear resistance and life is 50-100 times higher;Cutting speed can be increased 5-20 times;the roughness can reach Ra0.05 m, the brightness is inferior to the natural diamond cutter.

    The selection of PCD particle size is related to the cutting tool processing conditions. For example, when designing the cutting tool for finishing or ultra-finishing, the PCD with high strength, good toughness, good impact resistance and fine grain should be selected.Coarse-grained PCD tools can be used for general roughing.The particle size of PCD material has a significant influence on tool wear and damage performance.The research shows that the larger the size of PCD is, the stronger the wear resistance of the cutter is.
     PCD particle size is submicron, 2 m, 5 m, 10 m, 25 m and 2~30 m, among which CDW010 with 10 m particle size is of general type, anti-crushing blade type and wear resistance are good. Generally, the bigger the particle size is, the more wear resistance the blade has, while CDW302 with mixed particle size of 2~30 m has better wear resistance.As shown in the figure, the comparison of anti-collapse blade and wear resistance of different PCD particle sizes, as well as the comparison of discharge characteristics and wear resistance.

      

PCD Recommended Cutting Condition

Work pieceCutting SpeedDepth of CutFeed Rate
(m/min)(mm)(mm/rev)
Aluminum(5~8% SI )350~16000.05~2.500.10~0.40
Aluminum(8~12% SI )350~13000.05~2.500.10~0.40
Aluminum(14~18% SI )160~8000.05~2.500.05~0.25
Copper350~10000.15~2.500.05~0.20
Sintered Carbid15~250.05~0.600.10~0.20
Glass Fiber100~8000.15~0.500.03~0.25
Carbon160~7000.15~2.500.15~0.40
High Aluminum70~2500.05~1.500.03~0.15
Ceramics
Wood1000-25000.2~5.0010~0.50

 

Welcome and congratulations!You found us a professional factory!
Size & Design

1.We not only supply all kinds of high quality solid carbide turning tool ,but

also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw

Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head.

2. We have 0.02mm-25mm different diameter and 38mm-150mm length

Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you

to choose.

3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can

produceaccording to your drawing,too.Or the hot deisgned recommend

to you.

4. HS Code reference for you to control everything:8207709000.
5. Mixed size and types in one batch available.
6. For distributor,we can label your brands on cutters and plastic box.
Plating

1. We accept Mix coated in the same model number, Also one batch with

different coating and types.

2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors!
MOQ (Small Qty )5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ.

OEM

One-Step Packing

We package all our goods carefully.We also accept your packing design OEM

packing it for your control.

Samples Service1. Some items free samples for you.
2. Free samples but pay shipping cost.
3. Lowest shiping fee for you to choose.
4. Order to us,sample fee will be refund to you.
5. Become our VIP clients,free samples for you!
6.OEM samples are hot welcome.


 
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

  • 1. 10 years experience in carbide roll and cutting tool manufacturing
  • 2. From row material to tool produdtion.
  • 3. World top level prodution equipment and rich experience team

ATTACTION:

  • 1. Make sure work piece and machine are stable and use a precision holder.
  • 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
  • 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.

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