Home Companies ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

High Speed Polycrystalline Diamond Cutting Tools Carbide Profile Milling Cutter

ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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Address: No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen

Contact name:huang

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ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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High Speed Polycrystalline Diamond Cutting Tools Carbide Profile Milling Cutter

Country/Region china
City & Province shenzhen guangdong
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Product Details

polycrystaline diamond formed cutting tool Precision PCD carbide milling cutter profile milling cutter

 

overview 

Diamond cutter

Folding cutting speed

PCD tool can be used for machining at very high spindle speed, but the influence of cutting speed on machining quality cannot be ignored.Although high speed cutting can improve the machining efficiency, but in the state of high speed cutting, the increase of cutting temperature and cutting force can make the tip of the tool damaged, and make the machine vibration.When machining different workpiece materials, the reasonable cutting speed of PCD tool is also different. For example, the reasonable cutting speed of milling Al2O3 laminate floor is 110~120m/min.The reasonable cutting speed for turning SiC particle reinforced aluminum matrix composites and silica based engineering ceramics is 30~40m/min.

Folded feed

If the feed amount of PCD tool is too large, the residual geometric area on the workpiece will increase, resulting in an increase in surface roughness.If the feed is too small, it will increase the cutting temperature, cutting life.

Folded cutting depth

Increasing the cutting depth of PCD tool will increase cutting force and cutting heat, which will aggravate tool wear and affect tool life.In addition, the increase of cutting depth is likely to cause PCD tool edge breakage.

PCD tools with different particle size grade show different cutting performance when machining different workpiece materials under different processing conditions, so the actual cutting parameters of PCD tools should be determined according to specific processing conditions.

PCD Recommended Cutting Condition

Work pieceCutting SpeedDepth of CutFeed Rate
(m/min)(mm)(mm/rev)
Aluminum(5~8% SI )350~16000.05~2.500.10~0.40
Aluminum(8~12% SI )350~13000.05~2.500.10~0.40
Aluminum(14~18% SI )160~8000.05~2.500.05~0.25
Copper350~10000.15~2.500.05~0.20
Sintered Carbid15~250.05~0.600.10~0.20
Glass Fiber100~8000.15~0.500.03~0.25
Carbon160~7000.15~2.500.15~0.40
High Aluminum70~2500.05~1.500.03~0.15
Ceramics
Wood1000-25000.2~5.0010~0.50


 
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

  • 1. 10 years experience in carbide roll and cutting tool manufacturing
  • 2. From row material to tool produdtion.
  • 3. World top level prodution equipment and rich experience team

ATTACTION:

  • 1. Make sure work piece and machine are stable and use a precision holder.
  • 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
  • 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.

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