Uncoated Carbide Inserts For Aluminum Turning, Non-standard customization
Application:
Feature Advantage:
- Chipbreaker AL:
- Class G precision, precision grinding of five-axis grinding
machines.
- The large rake angle and the back corner make the blade edge
sharper.
- Ensure effective chip breaking and make the cutting more brisk.
- Surface finish to effectively prevent built-up edge, high quality
machined surface and long tool life.
- Grade MN10:
Grade | Coating | Performance | Equivalent Grade |
MN10 | Uncoating | - Ultrafine grained carbide, uncoated grade.
- Excellent wear resistance, high strength and resistance to thermal
deformation.
- Suitable for processing materials such as non-ferrous metals and
superalloys.
- Better versatility and economy.
| H10 HTi10 H01 |
- Types:
- ISO standard turning inserts are available in a variety of
conventional types
- Different insert arcs of various specifications (R0.2, R0.4, R0.8,
R1.2, etc.)
Serial | Type | MN10 |
C | CCGX09T3 * -AL | ★ |
C | CCGX1204 * -AL | ★ |
D | DCGX11T3 * -AL | ★ |
S | SCGX09T * -AL | ★ |
S | SCGX1204 * -AL | ★ |
T | TCGX16T3 * -AL | ★ |
T | TCGX2204 * -AL | ★ |
V | VBGX1604 * -AL | ★ |
V | VCGX1604 * -AL | ★ |
Technical Information:
- ISO N, including non-ferrous materials and soft metals with a
hardness lower than HB130, including high-strength bronze
(>HB225).
- Mainly refers to aluminum alloys containing less than 12-13% Si.
- Aluminum cutting performance:
- Long chip material.
- If it is an alloy, the control of the chips is relatively easy.
- Pure aluminum is tacky, requiring sharp cutting edges and high
cutting speeds.
- The cutting force is low, so the power required for processing is
also low.
- If the Si content of the material is less than 7-8%, it can be
processed with fine-grained uncoated carbide inserts.
- If you are processing aluminum with a high Si content, use a PCD
tool.
Recommended Cutting Parameters:
- The following cutting parameters are the recommended range values.
Appropriate adjustments and selections should be considered after
considering the following factors:
- Specific physical properties of the material being processed
- The actual condition of the part blank
- Power and rigidity of the machine tool
- Clamping rigidity of tools and workpieces
- Balance between tool life and machining efficiency
| | | | MN10 |
| | | | Feed (mm/rev) |
| | | | 0.05 - 0.35 |
ISO | Material | Heat Treatment | Hardness (HB) | Speed (m/min) |
N | Aluminum Alloy | Un-Heat Treatment | 60 | 1750 - 800 |
N | Aluminum Alloy | Heat Treatment | 100 | 510 - 250 |
N | Cast Aluminum Alloy | Un-Heat Treatment | 75 | 460 - 175 |
N | Cast Aluminum Alloy | Heat Treatment | 90 | 300 - 110 |
N | Copper Alloy | Lead Alloy | 110 | 610 - 205 |
N | Copper Alloy | Copper | 90 | 310 -195 |
N | Copper Alloy | Copper, Lead-free Copper, Electrolytic Copper | 100 | 225 - 115 |