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Automatic Welding Machine for Scaffolding with 4-6 Pieces Rosettes

METALWORK MACHINERY (WUXI) CO.LTD

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Address: No. 488, Cuishan Road, Anzhen District, Wuxi City, Jiangsu Province, China

Contact name:Mary Ji

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Automatic Welding Machine for Scaffolding with 4-6 Pieces Rosettes

Country/Region china
City & Province wuxi jiangsu
Categories Other Welding Equipment
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Product Details

 

Automatic Welding Machine for Scaffolding with 4-6 Pieces Rosettes

 

 

Applications:

 

This machine is designed for automatically circumferential seam welding for scaffolding pole, fastener (double-sided) and the casing. The equipment uses advanced programmable control technology to complete one-time welding of the workpiece, improve production efficiency, reduce labor intensity, and achieve the customer's requirements for welding effect.

 

Features:

 

  • The equipment is suitable for the welding scaffolding with 4-6 pieces rosettes.

 

  • The pneumatic clamping device can realize automatic clamping and improve efficiency.

 

  • The whole frame is made of steel structure, welded by steel, and the structure is stable and reliable.

 

  • The integrated electric control cabinet is beautiful and easy to operate. Each welder can be individually controlled and is suitable for a wide range of pole welding.

 

  • Using advanced programmable control technology, AC motor drive, high precision of motion, precise control to each weld.

 

  • Wire feeder, power supply integrated control. Wire feeder and power supply will be placed on the work frame, it is easy to adjust the power supply parameters, saving space on site and improving the overall appearance.

 

  • The convenient welding torch cross adjustment mechanism makes the cleaning and adjustment of the welding torch more convenient.

 

  • The equipment has automatic seam welding alarm system. When welding, the system automatically detects the welding state. When it encounters unwelded, broken welding or leak welding, the equipment will emit an audible and visual alarm.

 

  • Using special carbon brush to conduct electricity, protect the machine from arcing, ensure the quality of the weld and improve the service life of the equipment.

 

  • The equipment is equipped with an automatic protective door to block the arc and splash generated during welding. The protective door has a reserved port and can be connected to a smoking and dust removal device.

 

  • All parts of the equipment are equipped with protective devices to ensure that the parts are not affected by welding spatter during welding, prolonging the service life and facilitating the cleaning of the slag.

 

  • Equipment with centralized electrical access box and gas supply system, making equipment layout, routing, and use more convenient.

 

Main Technical Parameters:

 

Machine body
Machine structure: See schematic diagram drawing
Machine color: According to customer’s requirement
Total area of machine: 4X3.5mTotal height: 2.5mGross weight: about 3 tons
Workpiece description
Customer drawingQuantityWorkpiece nameWorkpiece specifications can be machined
Customer provides drawings1 set (2 sheets)Rosettes for scaffoldingSee the plan and quotation for details
Annual output: up to 10,000 (calculated according to standard welding time)
Production cycleMechanical action timeWelding timeReplacement workpiece auxiliary time
Average 30 seconds / PCSAverage 5 secondsAverage 13 seconds / PCSAverage 12 seconds / PCS
Operator
Operator: 1 person
Power requirements (per unit)
  1. Power supply capacity: 100KVA (3 phase, 220V/60HZ, AC communication)
  2. Compressed air:
  1. Air supply pressure 0.5~0.6Mpa (at the air inlet of the equipment)
  2. Air supply > 15L/min
  3. Caliber≥1/2’’
  4. Gas source quality should meet industrial compressed air standards

3. Protective gas for welding:

a. According to the requirements of the welding process, provide the corresponding protective gas to meet the requirements of use.

b. The quality of the gas source should meet the standards for industrial welding protection gas.

Mechanical site requirements
1. Have a good grounding device
There is a good grounding device and independent of the power supply neutral line in the vicinity of the welding machine. The grounding resistance is <3Ω. The wire diameter between the grounding device and the grounding bolt of the welding machine body should be equivalent to the power supply line to prevent accidents. .
2. The use of the product should not seriously affect the gas, steam, chemical deposition, dust, mold and other explosive and corrosive media used in the product.
3. There is no violent vibration and bumps in the place of use
Mechanical maintenance
1. Regular maintenance and inspection
2. Replace consumable parts according to original specifications

 

Machine Details:

Welding Samples:

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