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Heavy Duty Gantry TIG Wear Plate Overlay Cladding Machine

JINHUA (QINGDAO) HARDFACING TECHNOLOGY CO., LTD.

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Heavy Duty Gantry TIG Wear Plate Overlay Cladding Machine

Country/Region china
City & Province fuzhou jiangxi
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Product Details

Wear Plate Weld Cladder, Wear Resistance Gantry Weld Overlay Cladding System

 

1. Production Description

JH-180 Gantry Cladding System is designed to perform fully-automated GTAW build up of corrosion-resistant metal components such as subsea christmas tree assemblies. The JH-180 package is a complete turnkey system that includes a KEY 1250 PLC system controller with touch-screen control weld-data-documentation recording software, a remote control pendant, a 500 or 700 amp pulsed-TIG power source, a 150 amp Hotwire TIG power source, motorized vertical and horizontal cross slides mounted on a heavy duty manipulator, a 15-ton capacity floor-mounted turntable with closed-loop drive and a secondary encoder for position feedback. The system also includes an integrated wire feeder and cladding torch with integrated wire-feed guide.

 

2. Specification

ModelJH-180
Weld ProcessHotwire TIG
ManipulatorHeavy-duty motorized cross-slides
Turntable8 foot diameter table, 15 ton capacity with slip ring
Standard Power SourceMiller Maxstar 700 with Coolmate 3.5 cooler, Maxstar 200 DX
Optional Power SourceOther power sources are available
Maximum Height Bore DepthUp to 78.7 in (2000 mm) depending on torch type and vertical slides used
Minimum Weldable Bore1.77 in (45 mm) diameter
Water Cooled TIG TorchVarious fixed and adjustable-angle torch heads available
Welding Speed7.87 in/min to 17.7 in/min (20 to 45 cm/min)
Air PressureRequires 3-4 bar / 45-60 psi
ControlKEY 1250 PLC Controller
Control FunctionsControlled by 15 in TFT HMI or remote pendant
Input Power RDA VCS 700VCS (controller, manipulator, turntable) - 380 to 480 V, 3 phase, 50/60 Hz
Input Power Miller Power SourcesMaxstar 700 and Maxstar 200DX - 380 to 480 V, 3 phase, 50/60 Hz
Input Power Miller CoolerCoolmate 3.5 - 115 VAC 50/60 Hz (from power source)
Overall Height216.5 in (5500 mm)
Shipping Weight21,054 lb (9550 kg) complete system
 


3. Pictures

 

 

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