Active Member
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[China]
Contact name:
GENERAL EAST CO.,LTD |
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| 2450mm Koegel FRP+PU+FRP composite Insuated and Refrigerated kits and Box | |||||
| The Refrigerated and insulated box can fit for the Chassis of VOLVO,BENZ,MAN,And Scania, Isuzu,JMC,JAC,Foton,DongFeng,FAW,Yuejin,HOWO,Sinotruk,ShacMan,Beiben, | |||||
| External | Internal | Box Panel Thickness(mm) | standard | ice Cream body | |
| LENGTH | 2450 | 2286 | Roof panel | 105 | 105 |
| WIDETH | 1600 | 1436 | Front &Rear Wall | 82 | 105 |
| HEIGHT | 1500 | 1290 | Side Wall | 82 | 105 |
| Volume (m3) | 4.23 | Floor | 105 | 105 | |
| INSULATION MATERIAL | All panels, Floor & Roof of the box will be insulated with
POLYURETHANE foam (PU) of density 40KG/M3, which can carry the
Thermal Conductivity value 0.3kcal/M3. THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/㎡*k | standard | |||
| DRAIN PIPES | 2 nos. PVC U-pipe,30mm dia. drain with drain cap at the front end. | standard | |||
| INTERNAL KICK PLATE | Aluminum Checked kick plate of 30cm high for leak proof and wall protection.Thickness 3mm | options | |||
| FRONT WALL REINFORCEMENT: | 1.Steel Plate designed as supporting frame to carry the cooling
unit safely, suitable for THERMO KING or Carrier . 2. Cooling unit cut out finish GRP frame 3mm thick. | options | |||
| FLOOR | Floor Construction | 1.All Closed Struture , without any Metal . 2. Enforcement of built in wooden cross members to keep the transverse force condition of the panel. 3. Polyurethane insulation of overall thickness 82mm. density 40kg/m3 under a Layer of the plywood 12mm.thick 4. GRP skin 2.5mm thick | |||
| SURFACE | Standard:The floor surface is covered totally by White GRP made
together with the floor panel. options: aluminum checked plate ,aluminum channels as repuired. | options | |||
| ALUMINUM PROFILES | The used Aluminum profile andonized silver , heat treated , harden metal which is made 6063 Alloys,to wear resistance and strength to the box. | ||||
| External ANGLE | Extruded angle 100 x 150 x 3mm,Made of Aluminum include front , rear, top and lower Round corners. To protect the corner and the side of the van. | options | |||
| Interior wrapping Edge | Made of Aluminum only the top side to arrange the wire of the light. | options | |||
| External wrapping Edge | Made of Aluminum Alloy to protect the side edge of the van,Vertical in the front is half round Model, Horizontal Side is 90 Degree angle Model. | options | |||
| Lights | Internal : | Internal light LED type 24V-8W, 2no’s moisture resistant. Fixed in the roof. | standard | ||
| External : | 2+2 no’s light, at front and rear at top,front is white, rear is red. | standard | |||
| PLASTIC CURTAINS | SIDE DOOR | PVC plastic curtains 3mm thick x 200mm wide, overlapped, long enough to cover the full height of the Side door. | options | ||
| REAR DOOR | PVC plastic curtains 3mm thick x 200mm wide The curtains are hanging on female stainless steel part joined to the male part fixed on the roof. | options | |||
| REAR DOOR | DOOR TYPE | 2 wing rear doors with GRP outer and inner skin, full open . Options: 3 wings rear doors, Tail Lift at the rear. | |||
| DOOR HARWARE | The accessories fitted with the door is made of stainless steel. 2 nos. container type locks plus door retainers. | ||||
| DOOR SEALS | All edges of the door fitted with double Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust | ||||
| DOOR HOLDER & STOPPERS | 2 Sets of stainless steel door retainers fitted strongly on built in plates inside the panels. 2nos. of rubber made stoppers. | ||||
| DOOR HANDLE | 20cm long 14cm dia. Stainless steel pipe to be mounted to the left door to hold the person get into the box | ||||
| Sub-frame | Carbon Steel 16Mn, Dimenison per customer's chassis specification | ||||
| Finishing-color | white gelcoat colour both side, UV resistant, food grade approval | ||||
| Other Options | |||||
| A)Side door (single opening) | 940*1740mm Single Wings open options: Double wings open | Options | |||
| B) Partition (removable) | To Part the van space to different cargos loading space with different Temperature ( if the Refrigerator unit can) | Options | |||
| C) Meat Hang Hooks | to hang the the big meat or fish to the roof | Options | |||
| Refrigerator | Thermoking,CARRIER,MITSUBISHI | ||||
MATERIAL OF THE BODY PANEL | Outside panels are claded with high quality fiberglass of more than 3mm.thick in one–Complete with whole panels after the Alkali Free Glassfibre heated and high-pressed, white color, food hygienic and vermin proof materials | ||||
| MAIN MATERIAL | SURFACE LAYER OF PLASTIC RESIN CLOTHING, WATERPROOF :ASHLAND | ||||
| Panel Producing layer order | |||||
| ALKALI FREE GLASS FIBRE | |||||
| UNSATURATED POLYESTERS RESINS: DIC BRAND FROM JAPAN | |||||
| COLOPHONY : ASHLAND BRAND FROM AMERICA | |||||
| PU : PUREN BRAND FROM CHINA & GERMANY JOINT VENTURE | |||||
| BOND : HENKEL BRAND FROM GERMANY | |||||
| Producing Equipment And Technology | 1. Adopt the know-how and special equipments of Kogel Fahrzeugwerke
AG to produce the sandwich panels of refrigerated & insulated
truck with WET-IN-WET method and high pressure, vacuum workmanship. 2. The special press machine can meet various requirements of refrigerated & insulated bodies. The dimension of panel can be chosen at the follow range: Length 0-14750mm Width 0-3200mm Thickness 27-135mm 3. The insulated body is formed by applying polyurethane adhesive to the joint area of the all-closed sandwich panels, which ensures the joint reliability and optimum insulation. | ||||
| BODY CONSTRUCTURE | The whole van body is made up of six panels:Floor plate, Front
wall, Two Side wall, Roof and Rear wall portal. Self-supporting
body, without cross bars inside and outside skin made of glass
fiber reinforced polyester, reinforced with Z-straps. The core of hard foam with best insulation properties. Without metallic carrier elements = without direct heat conductivity. The bodies are watertight. The plastic elements are flame resistant. For galvanized door frame and G.P.R. panel. Due to absence of metal, excellent insulation value is obtained. (No heat conductivity). Thick wall door with 5 fold seal. Door lock with optimum contact pressure. | ||||
| BODY CHARACTER | All-close panels produced with German Technology and Machines,
adhesive structure with the type of building block, Freon-free
polyurethane vesicant material is our innovation,which are very
different from traditional open sandwich panel with connect by
metals, injected polyurethane at site with Freon.Our surfaces of
panels are FRP, the middle with PU foam sheet, The Both surface FRP
is connected by FRP stiffener to the whole, During producing, the
E-glass fiber, UPR(unsaturated polyester ester resins) and
fluorine-free PU foam structured together after heating and
pressing , which also makes a layer of UV protection, waterproof,
anti-aging, Anti-corrosion in the outer side surface of the panels
at the same time. The main characters are as follows: 1. Light in weight:40% lighter than metal body. 2. Better insulation: K value less than 0.3w/sqm*k. 3. High in strength and long life: 5 times longer than metal body. 4. Non-corrosion, non-pollution, anti-brine, acid and soda-resisting. 5. Easy to assembly and repair at site. It is also very easy to assemble our insulated bodies, because applying polyurethane adhesive to the joint area of the all-closed sandwich panels, which ensures the joint reliability and optimum insulation, forms them. All bodies CKD we provide have included all necessary accessories such as aluminum angles, aluminum corner, sealing glues, screws, side guards, etc. Therefore, you can assemble them by yourself without purchasing any material. Generally, 3-4 workers can assemble 5-6 bodies everyday. Moreover, at the beginning we will assign our engineers to supply you some technical guidance. | ||||
