Automotive Steel Tube Bar Making Machine , 20CrMnTi Spiral Bevel Gear

Automotive Steel Tube Bar Making Machine , 20CrMnTi Spiral Bevel Gear

Machine specification

GGH-16z Type Precision ERW Tube & Pipe Welding Mill Line

1. SIZING SECTION

-     Main DC motor: SIMO- Z4- 22Kw/1500rpm*1set

-     Main reducer: ZLY type-Carbide-faced cylindrical gear

-     Secondary gear box: 3sets,4pcs output axis type,with spiral bevel gear and circular gear

-     Material of gear box: HT250 cast iron

-     Material of spiral bevel gear: 20CrMnTi

-      Universal joint : 6sets

-      Driven stand: 6sets (Horizontal)

-      Driven stand shaft: Ø38mm

-     Material of shaft: 42CrMo

-      Side roll stand: 6 sets(Vertical)

-      Side roll stand shaft: Ø25mm

-     Material of shaft: 42CrMo

-     One set of speed tester with air cylinder and encoder for CNC flying saw.

-     One set of straightener with 4H+3V rollers.

-     One set of vertical stand with 2rolls for guide and absorber

2. FRICTIONCNC FLYING SAW  

-    Pipe Size OD: Ø6.35 –Ø 20mm

-    Pipe Thickness: 0.5 – 1.2mm

-    Length Tolerance: +/- 3mm

-    Saw disk: OD350mm×ID35mm×2.0/2.5mm

-    Motor for travel: DC 11KW, “SIMO”-Z4 /1500rpm

-    Drag decelerators: ZLY type-Carbide-faced cylindrical gear decelerators                            

-    Saw carriage travel: Rack and pinion with gear lath

-    Motor for sawing: AC 4.0KW

-    Saw cut: Pneumatic

-    Pipe clamp: Pneumatic 

3. Run out table  

       -    Type: Roller chain conveyor

       -    Structure: Welding frame

       -    Driving of rolls: Chain with AC3.0Kw motor

       -    Length of conveyor: App. 10 m

       -    Single sidedevolution by Pipe end arc stopper 

4.  ELECTRICAL CONTROL SYSTEM

4.1  Vertical accumulator cage

       -      AC driver

4.2  DC drive and control for main mill

       -      DC drive, PARK(Eurotherm)SSD-591

       -      Main DC drive panel control (instrument etc.)

       -      Mill operation panel (speed adjustment, control etc)

4.3  Flying cut-off control system

       -      Saw carriage drive by DC motor 11KW, CT-01 micro-computer

(with PARK(Eurotherm)SSD-590 and “American TI” 32bits DSP chip)

      -    “EVIEW” 5.7 inch LCD operation pane (length and batch setting ,control instrument etc)

         5.7” LCD

      -      OMRON encoder

4.4 Others

      -      “Schneider”  

GGH-45z Type Precision ERW Tube & Pipe Welding Mill Line

1.   FRICTIONCNC FLYING SAW  

-    Pipe Size OD: Ø15.88–Ø 50.8mm

-      Pipe Thickness: 0.6 – 2.0mm

-    Length Tolerance: +/- 3mm

-    Saw disk: OD500mm×ID70mm×2.5/3.0mm

-    Motor for travel: DC 11KW, “SIMO”-Z4 /1500rpm

-     Drag decelerators: ZLY type-Carbide-faced cylindrical gear decelerators                            

-    Saw carriage travel: Rack and pinion with gear lath

-     Motor for sawing: AC 11.0KW

-     Saw cut: Pneumatic

-      Pipe clamp: Pneumatic

2.  DOUBLE SIDE TRIANGLE KICK OUT TABLE

-    Type: Roller chain conveyor

-    Structure: Welding frame

-    Driving of rolls: Chain with AC4.0Kw motor

-    Length of conveyor: App. 12 m

-    AC1.1Kw step motor turn the 120º equispaced triangle star forks kick out the pipe

3.   ELECTRICAL CONTROL SYSTEM

3.1  Vertical accumulator cage

       -      AC driver

3.2  DC drive and control for main mill

       -      DC drive, PARK(Eurotherm)SSD-591

       -      Main DC drive panel control (instrument etc.)

       -      Mill operation panel (speed adjustment, control etc)

3.3  Flying cut-off control system

       -      Saw carriage drive by DC motor 11KW, CT-01 micro-computer

(with PARK(Eurotherm)SSD-590 and “American TI” 32bits DSP chip)

       -    “EVIEW” 5.7 inch LCD operation pane (length and batch setting ,control instrument etc)

         5.7” LCD

       -      OMRON encoder

3.4 Others

       -      “Schneider”

sizing section