Anyang Xinheng Machine Tool Co.,Ltd. |
Product Description:
Automatic bearing outer ring inner race production line:
XSPT-002 bearing ring automatic line with three ADJ15P CNC lathes and a set of SMT20 Manipulator automatic loading and unloading device.
The automatic line to grab the workpiece weight ≤ 7Kg.
Outer diameter: 100mm-200mm
The width of disk type parts: 14mm-70mm.
Designed according to user-specific requirements.
Technology:
Workpiece | Bearing out ring(No. CG-GAC110S/K.01-LG1) |
Annual yield estimation | 12 months×26 days×20 hours×3600 seconds×0.85 Utilization rate/85 seconds(Automatic line cycle time)= 224640 pieces. |
Specification:
ITEM | UNIT | AD15 | AD25X | |
CAPACITY | Swing over bed | mm | 440 | 520 |
Max turning diameter | mm | 300 | 420 | |
Maximum cutting diameter of gap | mm | 255 | 360 | |
Max turning length | mm | 450 | 530 | |
TRAVEL | X-travel | mm | 180 | 230 |
Z-travel | mm | 480 | 590 | |
spindle speed | rpm | 50-4500 | 35-3500 | |
SPINDLE | spindle nose | A2-6 | A2-8 | |
chuck size | Inch | 8″ | 10″ | |
spindle hole | mm | 62 | 87 | |
turret working position | 8 | 12 | ||
TURRET | indexing time | s | 0.58 | 1 |
section of tool shank | mm | 25×25 | 25×25 | |
Diameter of bore shank | mm | 40 | 40 |
The movement of the manipulator and the Takt time:
No | Action process | Takt Time (s) | Remark |
1 | Take material from feeding device | 5 | |
2 | Moving it to 1st lathe | 2 | |
3 | 1st lathe Reloading | 15 | Lathe waiting for 6.6s |
4 | Walking to Rotation station | 2 | |
5 | Workpiece flip | 2 | |
6 | Take material from Flip station | 2 | |
7 | Moving to 2nd lathe | 2 | |
8 | 2nd Reloading | 15 | Lathe waiting for 11.4s |
9 | Moving to 3rd lathe | 2 | |
10 | Manipulator waiting | 12.6 | |
11 | 3rd Reloading | 15 | |
12 | Return to baiting | 5 |
6-station tray-type rotating silo Action Description: Manually fill the blank filled with five stations, robots grab the blank from the feeding position, the sensor signals a bunker tray up a position (distance from the parts thickness). After the parts are processed, the robot puts the blank in the lower feeding position, the sensor sends a signal, and the lower feeding tray cn (the distance is the thickness of the part
Automatic line configuration:
Our company provides the robot beams, vertical beams, columns, walking guide and so on through finite elementanalysis, to meet the automatic line rigidity requirements. Deceleration agencies, pneumatic components are selected Japanese brands.
CONTACT
Web:www.lathemachinetool.com