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Steel Welding Od273mm Tube Rolling Mill Production Line Plc Automatic

Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd
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Address: No.322 East Zhongshan Road, Shijiazhuang,China

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Shijiazhuang Zhongtai Pipe Technology Development Co., Ltd

Steel Welding Od273mm Tube Rolling Mill Production Line Plc Automatic

Country/Region china
City & Province shijiazhuang
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Product Details

Automatic Steel Welding Production Line Pipe Tube Making Machine

 

Machine Introduce

 

 ERW273 high-frequency longitudinal welded pipe production line/pipe making machine/tube mill is designed to produce

welded pipes of 114mm-273mm in OD and 3.0mm-10.0mm in wall thickness, as well as corresponding square and

rectangular pipe.

 

Equipment Technology:

 

√ When producing round pipe, it can utilize ZTF forming technique

√ When producing square & rectangular tube, it can utilize directly square-square (DSS) technique

 

Basic Technical Information of Welded Pipe Production Line

 

Product&yieldRound Pipe114mm-273mm Thickness:3.0mm-10.0mm
Square & rectangle tube90mm×90mm -210mm×210mm Thickness:3.0mm-8.0mm
Length6m-12m Length Tolerance: ±3mm
Production Speed20-45 m/min
Production capacity40,000ton/year
ConsumptionMill installed capacity350 kw
Line Area120m(length) ×10m (width)
worker6-8 workers
Raw MaterialCarbon Steel coilCarbon steel coil Q235B(ASTM GR·D,σs 230)
Width280mm-690mm Thickness: 2.0mm-8.0mm
Coil ID570-640mm
Coil ODMax 1800mm
Coil Weight15.0t

 

Forming Process

 

Round pipeCold roll forming processGood roller design
ZTF forming processSave at least 60% roller cost with electric control adjustment 
Square & rectangular tubeGeneral round-to-square processStable forming process
Round-to-square with Turks headGood pipe quality
Process of directly square-to-square(DSS)One set of roller can produce all tubes with electric control and automatic adjustment 

 

     

 
Machine Advantage:
By Just Pressing the Button

Easy to restore rolls.

2.4-3% strip width shrinkage than round square forming method, so saving more raw materials
Simple abroach cold rolled section steel such as directly formed channel steel, C shaped steel, Z shaped steel. The rolls
can be basically shared with directly square forming technology.
 
Technology Advantages
This kind of mill can produce round pipe,square and rectangular pipe(direct to square or round to square) and some of
abroach cold rolled section steel.

1) ZTF Forming Technology Used In Produce Round Pipe
(1) Save 60% tooling cost
(2) Before the closed pore, one set of rolls can be used to produce lots of sized round pipe within the range. All the rolls
before this section can be shared use and no need to change.
(3) Limite production time and labor cost
(4) Easy to restore rolls
(5) Convenient to restore and adjust.

2) Directly Square Forming Technics In Produce Square&Rectangular Pipe
(1) Compared with ared with round to square forming technology, square to square technology can make better shapes of
angles for cross section, smaller semidiameter of inner arcis, flatter brim, regular outlooks.
(2) Ease more burden of the whole production line, especially for the sizing section.
(3) 2.4-3% strip width shrinkage than round square forming method, so saving more raw materials
(4) By advance multi-point bending, avoiding the axial force and side abrasion, reducing the forming step and ensuring the
quality, meanwhile reducing power wastage and roll abrasion.
(5) By combined rolls, one set mould can be used to produce lots of square and rectangular pipes for different specifications.
This can decrease the storage of rolls, save 80% roll costs, fasten the bankroll turnover, shorten developing time for new lines.

3) Produce Parts Of Abroach Cold Rolled Section Steel
Simple abroach cold rolled section steel such as directly formed channel steel, C shaped steel, Z shaped steel. The rolls can be
basically shared with directly square forming technology.
 

Joint Venture 

 

 

 

FAQ

Q:Are you manufacturer?
A:Yes,we are manufacturer.We have our own technical team.Welcome to visit us.
Q:What kind o f payment term you can do?
A:We are flexible about payment terms,we can also help you on financing,please

contact us for details.
Q:What info you need before you make the proposal?
A:The pipe diameter and thickness range which you need or the profile drawings,

material information,your special requirements.
Q: What should I do if I just start a new business?
A:Contact us immediately ,we provide free consultant pre-sales service.Also we

can help you to solve the material(steel coil)purchase,worker train,international

market price.
Q:How do you do QA?
A:We have special team do strict QA,this is our strengths:
(1)Every gear box will be tested for 8 hours with oil inside to guarantee there is no

leak.
(2)Every shaft will be inspected for the centering jumpiness.
(3)Every roller will be checked to make sure its in the range of tolerance critical parts

will be inspected for all dimensions.
Q:Why I should choose you,what are the differences between you and other

Chinese suppliers?
A:We are concentrate on this area for more than ten years.

Pre-sale:If the customer can not provide detailed technical information,our engineer

will go to the customer’s plant,draw precise drawings after measuring unit,to meet

your production requirement.

After-sale:Our strong team of engineers and experienced technicians can provide

you with installation instructions,operating instructions,quality control guidance 

 

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