BESTWIT INDUSTRIES,INC |
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Oil pressing machine
Model 6BYL-95 Coconut oil press machine
Description
The machine is applicable for the pressing of Coconut.Also can be used to produce cottonseed, sesame, peanut, soybean, etc.The machine is mainly comprised of feeding chute, pressing cage, pressing shaft, gear box and main frame, etc. The meal enters the pressing cage from the chute, and be propelled, squeezed, turned, rubbed and pressed, the mechanical energy is converted into heat energy, and gradually expels the oil out, the oil flows out the slits of pressing cage, collected by the oil dripping chute, then flows into oil tank. The cake is expelled out from end of the machine.The machine is of compact structure, moderate floor area consumption, easy maintenance and operation.
Technical Data
Dimension: (L*W*H)
1910×610×765mm2.
Weight:420kg3.
Motor power: 7.5kw4. RPM of screw shaft: 35-39
Gear ratio in gearbox: 15/40*15/55=1:9.7
Belt Model:Type B ; Length: 3150-4000mm
Capacity: 4-5T/D
Residual oil content: 7-8%
Pressing process
Coconut→clean→crack (or particle milling)→flaking→cooking→pressing→crude oil→filtering→finished oil
Oration principle and structure
1.Oration principle
When oil presses operating prepared material enters extruding
chamber from the hopper and then moves forwards by the rotating
pressing screw and is pressed. Under the high-pressure condition in
the chamber, friction between material and screw ,between material
and chamber will be created ,which also creates friction and
relative movement among material particles. On the other hand, root
diameter of the pressing screw caries larger from one end to the
other ,hence. When rotating ,it not only pushes particles moving
forwards but turns them outwards as well ,meanwhile ,particles
adjacent the screw will rotation along with screw’ rotating,causing
every particle inside the chamber to possess different speed.
Therefore relative movement among particle creates heat which is
necessary during manufacturing because of helping protein change
property ,damage colloid ,increase plasticity ,decrease oil’s
elasticity,resulting in high oil productivity.
2.Maintenance and Assembly/disassembly of Main parts
2.1 Pressing cage (round plates, square rods holder)
Rotate the screw shaft and remove it from the chamber. Loose the
lock nut on the outlet end by rotating it counter-clock wise using
a 24 mm diameter bar, loose four M14bolts, remove ten M16
bolts which are used to connect upper and lower cases. However,
after removing upper case, round plates and square rods holder can
be pulled out.
2.2 Remove square rods:
After removing the holder, tap the end of one rod and take it out,
then others will be easily removed.
2.3 Assembly of rods:
Erect the rod holder vertically and make its side with oil
grooves locate downwards, better on a wooden plate, then put square
rods to touch holders inner wall circumferentially with their
grooves downwards again. However, grooves of every two adjacent
rods should not be touched. Then insert shins (by a hammer)
properly into rods gap to let than firmly touch rods holders inner
wall. As a matter of fact, whole inner wall of rods should be
smooth.
2.4 Assembly of the cage:
Put the groove side of rod the holder to face the machine
body, and then insert round plates as per marks on them. Put lock
nuts on to contact plates and then mount the upper case. Tighten
bolts one by one.
Operating
1 Feeding must be steady and slow at the beginning to avoid
blocking.
2 In the case no cake is extrude outward,return back the
screw for 1-2circle .If there is still no cake is observed,machine
needs to be shut down and checked ,However, in any
case,operating the machine backward is absolutely prohibited
normally,cake looks like tile but not sticky;thickness is
1-2mm,inner side is smooth ,out side creases and no oil the surface
is allowed.
Cake thickness adjustment: Rotating the adjusting handle clockwise
will make the cake thicker, otherwise will make it thinner. Each
circle of adjustment (by adjustment bolt left hand T 165x6)will
change the thickness 0.4-0.5mm.
3 When machine is operating, oil extruding and residue outlet need
be checked
Frequently .Normally, most of oil will flow outward from square
rods and several front round plates. Broken cake residue indicates
the material is too dry; steam emerging from the cake residue
indicates that it is too wet; In any case, water content in the raw
material must be adjusted from time to time.
Slag slice emerging indicates too much water content and power-like
slag low water content .Loose round plates will cause too much slag
flowing outwards. However, adequate water content will cause slag
flowing outwards from square rods; little slag from round plates is
allowed. In a word, water content affects oil output rate, it needs
adjusting properly.