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High Strength Chromium Carbide Composite Wear Plate For Power Plants

Jiangsu Senyilu Metal Material Co., Ltd.

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High Strength Chromium Carbide Composite Wear Plate For Power Plants

Country/Region china
City & Province wuxi jiangsu
Categories Zinc
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Product Details

 

Description

 

Chromium carbide composite wear plate is a new type of composite wear-resistant material that is widely used in heavy wear industry such as cement plant, steel mill, mining plant and coal-fired power plant.

 

It has excellent wear resistance. At present, there are a variety of different brand products on the market, and their wear resistance is between 4-15 times. Therefore, when selecting materials, it is appropriate to consider the wear resistance of the product. As the company adhere to high quality policy, the production of composite steel plate welding molding the whole wear-resistant plate, size can be up to 12 m x 2.2 m = 26.4 m2, area is 6.5 times that of other plate, greatly improves the operational efficiency of china’s major projects and wear-resisting effect, solves the wear resistant steel plate more widespread application of weld, forming many problems, such as hard, at the same time maximize the utilization of plank, reduce the wear and tear. For different size requirements of wear-resistant plate, according to the user’s drawing material, the user plate loss rate is zero.

 

Specifications

 

Product NameChromium Carbide Composite Wear Plate
Base PlateQ235/Q345
Hardfacing layerHigh chromium high carbide overlay
Chemical CompositionC(%): 3.0-5.0 ,Cr(%): 25-40
MicrostructureThe carbide (Cr7C3) volume fraction on the microstructure is above 50%
HardnessHRC58-65
Surface TreatmentHardfacing,clading,coated
TechniqueHardfacing,open arc welding,submerged arc welding
Wear ResistanceHigh wear resistance,30 times higher than low carbon steel and 12 times than heat treated steel
Impact ResistanceMedium
Flatness tolerance±3mm/m
Thickness toleranceUniform overlay thickness, with tolerance within 0-0.5mm
Main Thicknesses3+3,4+4, 5+5
6+4,6+5,6+6,6+8
8+4,8+5,8+6,8+7,8+8
10+4,10+5,10+6,10+7,10+8,10+9,10+10,10+20
12+4,12+5,12+6,12+7,12+8,12+10,12+11,12+12
14+6,14+8,14+10,16+6,16+8,16+10
18+6,18+8,18+10,20+5,20+6,20+8,20+10,20+20,30+10,40+10
Customized.
Plate SizeOpen arc welding wear plate:1400*3400mm
Submerged arc welding wear plate:1400*3000mm,
1400*3500mm, 2100*3500mm.
Customized
Place of OriginChina
ApplicationMining, Steel, Cement, Power, Port, etc.

 

Chromium carbide composite wear plate has many advantages:

 

  • Reduce maintenance costs.
  • Reduce downtime, improve equipment operation rate.
  • Reduce the loss caused by the reduction of equipment capacity and the increase of power consumption due to wear.
  • It can greatly reduce the environmental pollution and increase the labor cost of cleaning due to wear damage and blanking.

 

Application

 

Chromium Carbide Overlay (CCO) plates find application in various industries and equipment that experience high levels of wear. Some common applications of CCO plates include:

  • Mining: CCO plates are widely used in mining operations for equipment such as buckets, truck bed liners, conveyor chutes, and screens. They provide excellent wear resistance against abrasion caused by rocks, minerals, and ore.
  • Cement: In the cement industry, CCO plates are used in equipment like hoppers, cyclones, and fan blades, which are subjected to abrasive materials like limestone, clay, and cement clinker.
  • Power Generation: CCO plates are employed in power plants for applications such as coal chutes, pulverizer systems, and ash handling equipment. They protect against the abrasive effects of coal, ash, and other combustion byproducts.
  • Steel Production: Equipment in steel mills, such as slag chutes, coke bins, and furnace components, benefit from the wear resistance provided by CCO plates. They withstand the impact and abrasion caused by the handling and processing of raw materials and molten metal.
  • Construction and Earthmoving: CCO plates are used in construction and earthmoving equipment like excavator buckets, bulldozer blades, and crusher liners. They protect against wear caused by rocks, gravel, and abrasive soils.
  • Recycling and Waste Management: CCO plates are utilized in recycling and waste management facilities for applications such as shredder blades, conveyor systems, and sorting equipment. They provide protection against wear caused by processing various materials.
  • Pulp and Paper: Equipment in the pulp and paper industry, including chip conveyors, debarking drums, and pulp digester components, can benefit from the wear resistance of CCO plates.
  • Dredging: CCO plates are used in dredging operations for equipment like dredge buckets, pump casings, and cutter heads. They offer protection against abrasion caused by sand, gravel, and other sediments.

 

FAQ

 

Q1: Are you trading company or manufacturer?
A1: We are professional manufacturer for steel plates, and our company also is a very professional and technical foreign trade company for steel products. We have more export experience with competitive price and best after-sales service. Apart from this,we can provide a wide range of steel products to meet the requirement of customer.

 

Q2: What are your main products?
A2: Our main products are chromium carbide overlay wear plates, also known as CCO wear plates, bimetallic wear plates, hardfacing wear plates, cladding wear plates, and composite wear plates.

 

Q3: Can you provide samples?
A3: Yes, we can provide samples for customers to do tests, please contact us to get more details.

 

Q4: What's your payment term?
A4: This term can be negotiated. We accept TT and LC payments.


Q5: Will you delivery the goods on time?
A5: Yes,we promise to provide best quality products and delivery on time no matter if the price change lot or not. Honesty is our company's tenet.

 

Q6: What's your production capacity?
A6: 150,000 m2/year.


Q7: Do you accept the third party inspection?
A7: Yes absolutely we accept.

 

 

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