Low Density Custom Aluminum Parts / Custom Metal Components High Dimensional Stability

OEM Casting Manufacturing Service / Pressure Die Castings / No Defeats

Product

1. Materials: Stainless Steel, Aluminum, Brass;

2. Standard: JIS, DIN, ASTM, BS, GOST;

3. Processes: Permanent Mould Casting, Investment Casting, Precision Casting, CNC Machining;

4. Surface Treatment: Electro Zinc Plating Hot Deep Zinc Plating, Electrophoresis, Powder Coating, Painting, Shoot Blasting etc;

5. Heat Treatment: Induction Furnace For Raw Material Heating. Heat Treatment Of Continuous Quench + Temper + Carburization Available.

6. Mold Cavity: Single Cavity, Multi-Cavity, Based on Customer's Requirement.

7. Mould Life: 1,000 to 1 Million shots (according to your working environment)

8. Package: Standard exported wooden box packed

9. Mold building lead time: T1, 20~50 days, parts measurement report (upon required).

Die Casting Capabilities

The castings that are created in this process can vary greatly in size and weight, ranging from a couple ounces to 100 pounds. One common application of die cast parts are housings - thin-walled enclosures, often requiring many ribs and bosses on the interior. Metal housings for a variety of appliances and equipment are often die cast. Several automobile components are also manufactured using die casting, including pistons, cylinder heads, and engine blocks. Other common die cast parts include propellers, gears, bushings, pumps, and valves.

The selection of a material for die casting is based upon several factors including the density, melting point, strength, corrosion resistance, and cost. The material may also affect the part design. For example, the use of zinc, which is a highly ductile metal, can allow for thinner walls and a better surface finish than many other alloys. The material not only determines the properties of the final casting, but also impacts the machine and tooling. Materials with low melting temperatures, such as zinc alloys, can be die cast in a hot chamber machine. However, materials with a higher melting temperature, such as aluminum and copper alloys, require the use of cold chamber machine. The melting temperature also affects the tooling, as a higher temperature will have a greater adverse effect on the life of the dies.

Custom Process

1. Customers provide the following information of the parts you are requesting, Drawings(.dwg/.pdf), Material, Quantity, Quality acceptance criteria;

2. After checking the drawings, engineers provide a specific manufacturing plan. Our quotation will include mold cost, product manufacturing price, packaging and shipping costs;

3. Customer places an order and signs the contract after the two parties have no objection to the price;

4. Mold and samples are produced once we receive the advance payment;

5. Samples are available for customer confirmation;

6. Once the sample is confirmed, mass production begins;

7. Finished products will be packaged and transported after testing.