3 Layer 1600mm Corrugated Cardboard Production Line 120m/Min

WJ1600-120 Type 3 LAYER CORRUGATOR LINE

(Design Speed :120m/min Working Speed: 100m/min)

WJ1600-120 Type 3 LAYER CORRUGATOR LINE

MAIN SPECIFICATION

MODEL: WJ1600-120-3 LAYER CORRUGATOR LINE

1. Manufacture width:1600mm

2. Design speed: 120m/min Working speed:100m/min

3. Note: The roll paper which is used to test the production speed should meet the following requirements:

*Grade: Min. B * Moisture content: 11% ± 2%

*Face paper: 100~250g/m2 * Liner paper: 100~150g/m2

* Corrugated paper: 100- 200g/m2

4. Flute profiles: A, B, C, E flute(as per clients request)

5. Steam requirements

Steam consumption:2500kg/h Air compressor pressure:0.8~1.1Mpa

6. Electricity: 380V, 50Hz, three-phase four-wire type

7. Equipment Direction: Left or Right transmission will be according to the client’s requirements.

8. Factory request size: specific length as to the foundation of drawing

Buyer Supply Part

1. Air compressor, air pipeline and glue pipeline.

Main power, electric wire from operating box to main power.

Water supply, pipeline and barrel.

2. Water, electric and gas, main ground foundation.
3. Test machines use Raw materials (paper roll, corn starch, caustic soda, sodium borax) to test machinery.
4. Machine use oil, lubricating oil and high temperature lubricate oil.
5. Installing engineer’s food, hotel and supply enough workers to help install and test machine.
6. Boiler 2T supply by the customer and the pressure 1.25Mpa and the working pressure is 0.8~1.1Mpa.

►Structure and Features:

1. Reel paper lift-lower, clamp, loosen, movement, contra position operated by hydraulic. feeding kraft/reel paper quickly.

2. Brake: multiple-point brake.

3. Each stand with two feeding trolly

►Spec of stand:

1. Width: Max: 1600mm Min: 900mm

2. Diameter: Max: Φ1500mm

3. Main Shaft Dia.: Φ242mm

4. Max Weight:3000Kg(One side)

5. Pneumatic Source Pressure (Mpa): 0.4---0.8Mpa

►Spec of Hydraulic:

1. Working Pressure (Mpa):16-18mpa

2. lift hydraulic cylinder: Φ100×440mm

3. Clamping hydraulic cylinder: Φ63×1300mm

4. Power Motor for Hydraulic Station:3KW --380V -- 50Hz

5. Magnetic Valve Voltage:380V 50HZ

Kraft Paper Feeding Ground Rack & Trolly

►Structure and Features:

1. To feed the kraft paper to the reel stand.

2. The whole body of the rack is under the ground, the main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together, overall length 4500mm.

3. Two racks for one reel stand to feed the kraft paper on both sides.

SP- 600 Preheater

►Structure and Features:

1. The preheater roller is under the stander of the 1st class(grade) pressure vessel of the national.

2. All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life.

3. Electric to enlarge the preheating area, preheating area can be in 360° to adjust the preheating

Area

►Common Spec:

1. Working Width: 1600mm

2. Diameter of the Preheater cylinder:Φ900mm Diameter of the roller for Preheating :Φ85mm

3. Steam temperature: 150-200℃ Steam pressure: 0.8-1.3Mpa

4. Working Power: 380V 50Hz

5. Power:250W Short Time(S2) Working Type

320CR Single Facer

►Structure and Features:

►Glue Rollers:

►Corrugated Rollers:

►Press Rollers:

►Preheater Rollers:

►Common Spec:

►Common Spec:

1,Effective width:1600mm

2,Operation direction:left or right(determined in accordance with customer plant)

3,Design Speed:120m/min Working Speed: 100m/min

5,Temperature: 160—200℃ 6,Gas source:0.4—0.9Mpa

7,Steam pressure:0.8—1.3Mpa 8,Corrugated flute:(UV type or UVV type)

►Spec of Motor:

1,Main drive motor:15KW Rated voltage:380V 50Hz Continuous (S1) working standard

2,Suction motor:11KW Rated voltage:380V 50Hz Continuous (S1) working standard

CCGM-F Gluer

►Structure and Features:

1. After the glue roller surface quenched, bore machining, surface grinding and doing balancing engraved pit style textured, coating evenly, consume less glue.

2. Glue roller rotation frequency motor control, the inverter control ensures glue line speed and duplex roller synchronous machines, and can operate independently.

►Common Spec:

1. Preheater cylinder temperature range: 150—180℃ Steam pressure: 0.8—1.2Mpa

2. Pneumatic system: 0.4—0.7Mpa

►Spec of the rollers’ diameter:

1. Glue roller:Φ242mm Glue amount adjusting roller:Φ140mm

2. Down preheater roller:Φ402mm Up preheater roller: Φ374mm Paper roller:Φ86mm

OHB Conveying Bridge

►Structure and Features:

1. The Main Frame is connected with channel steel, and angle steel.

2. With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker.

3. Vacuum suction tension control, suction pipe with adjusting valve, draw fan power can be adjusted freely.

4. Correct the position by double guide posts, correct parts are driven by screw, fast and accuracy to position, steady to move.

►Spec of the rollers:

1. Paper feeding rollers & tension rollers: Φ127mm transport rollers: Φ110mm

2. Main tension drive rollers: Φ127mm paper pass rollers and paper guide rollers: Φ110mm

3. Paper feeding rollers with belts: Φ110mm

►Spec of Motor:

1. Single face sheet draw motor: 3kw, 380V 50Hz Continuous (S1) working Type

2. Draw Fan Motor: 3kw, 380V 50Hz Continuous (S1) working Type

3. Paper width adjusting speed reducer: 250w 380V 50Hz Short time (S2) working Type

HPMDouble Facer

►Structure and Features:

1. Hot Plates’ surfaces is ground and then chromed plated, width:600mm.total 10pieces of hot plates

2.Hot plates are made by container plates, can pass the national first-level pressure container standers

3.Hot plates adopt the compressed press rollers structure. Pressure roller lifting adopt pneumatic structure

4.Up convey belt left and right correct by auto with both sides, tension adjusting system; down belt manual small amount adjusts

5.Drive rollers’ surface is wrapped by rubber, Y shape structure, with middle height to make sure the board can be out smoothly

6.Main drive motor: Variable frequency motor, high force when low speed start, high-speed adjusting range, steady to use, easy to mend.

7.Hot Plates’ heat pipe piecewise control temperature.

8. Up belt adopt double cylinder S type tensioning device

9.Under belt adopt S type manual correct tensioning device.

►Common Spec:

1. Temperature requirement: 160—200℃ Steam Pressure :0.8-1.3Mpa

2. Air pressure:0.6—0.9Mpa

3. Cool shaping length: 4m Heating plates amount: 10pieces

►Spec of the rollers:

1. Up drive roller:￠600mm

Down drive roller: ￠600mm Wrapped by anti-ground rubber

Front driven belt roller : ￠320mm

Back Shaping Driven belt roller: ￠186mm

1. Belt Press roller: ￠70mm

Shaping Holder Roller:￠86mm

1. Up Belt Tension roller:￠127mm

Up belt correcting roller:￠130mm

1. Down Belt Tension roller:￠127mm

Down Belt Holder Roller:￠130mm

Note: All the surfaces of the rollers are grinded and then chromed plated.

►Spec of Motor:

Main Drive Motor: 35kw Frequency

Nominal voltage: 380V 50Hz Continuous (S1) working Type.

FTKM Electric Slitter Scorer

►Structure and Features:

1. Overcome the phenomenon of collapse the board when crop, smooth cutting, and the quality is improved

2. The machine can move lift and right, adjust by cycloidal reducer.

3. Cutter and line pressing adjustment convenient, error is ±0.5 mm, with automatic sharpening device

4. 5 blades 8lines type, blade is made of tungsten alloy steel, life is more than 30,000 m

►Technical parameter:

1. Max. width:1600mm

2. Specification: 4 knives6 lines

3. Min. Cut width:135mm

4. Max cut width:1650mm

► Motor:

1. Knife motor:0.4KW 2. Knife driver motor:5.5KW

Cut Off Machine (Spiral Blade)

►Structure and Features:

Computer can save multi orders,human-machine interface,10.4 inch colorful touching screen.

Drive Gear:40cr, hardening and tempering. The Gear teeth is annealed and ground,high accuracy of driving.Low noise.

High speed steel plate type Saw-tooth Blade,High hardness and long using life.

High accuracy adjustable gears without distances to make sure the blades fit close.high quality of cutting,and straight blades keeping in good situation.Chain side lubricating: fountain & splashing

►Diameter of rollers:

1. Center distance between the up & down blades’ rollers: 194mm, dynamic balanced of blades rollers.

2.Front down feeding roller: Φ124mm, dynamic balanced.

3.Back down feeding roller: Φ124mm, dynamic balanced.

4.Front up feeding roller: Φ70mm

5.Back up feeding roller: Φ70mm

Note: Feeding rollers: ground then chrome plated.

SMA-S Carton Sheet Stacker

►Structure & Features:

1. Weld by 14 # channel steel, electric to adjust the size of the board, pneumatic to control the the output on transverse direction, output speed can be adjusted electrically

2. Corrugated sheet can be controlled output by foot switch when the mount or height of stacking corrugated sheet reaching the needs

3. Longitudinal joint paper adopt wide conveyor belt conveyor.

3. Automatic count the number of cardboard

►Common Spec:

1,Max length of stacking:3000mm

2,Max height of stacking: 200mm

►Spec of Motor:

1. Main feeding frequency variable motor: 3KW Frequency conversion motor

2. Transverse direction motor: 1.5KW Three-phase asynchronous motor

3.Traveling motor: 1.5KW Three-phase asynchronous motor

Glue Making System

1. Supply the glue for the single facers and double glue machine which use glue water

2. The glue in the glue storage tank are transported by the glue pump to the device.

3. The storage tank and glue supply tank are with mix device, to avoid the glue becoming into the sediment.

4. Glue making device: Main Glue mixer, Vice Glue Mixer, Glue storage tank, glue feeding pump, glue return pump.

5. Glue making system adopts the recycle glue supplying, the rest glue returns back, the glue from the return tank is transported to the tanks of each glue using device, to make the functions of the recycle and saving be true, and avoid the glue becoming into the sediment.

6. After the work finished, rest glue of each glue using devices are draw to the glue return storage tank to prepare for the next time using.

7. Horizontal glue machine can mix the main glue and carrier glue at the same time, and mix and stir, the production of glue is large.

8. Responsible for technique guidance, and glue making way.

Steam System

►Structure & Features:

1. To supply the heating energy for the various heating parts of the line, and keep the working temperature steady.

2. Each groups are deigned to be single steam supply system, temperature control by separately, energy saving and adjust conveniently.

3. Temperature controlled by adjusting the steam pressure, and with pressure gauge.

4. To long the using line of the rotary joints, the pipe system and rotary heating parts are connected by metal flexible pipe to realize the flexible connection

5. All the steam pipes are made of seamless steel pipe, to make sure the safety under the normal pressure.

►Common Spec:

1. Suitable boiler: 2t/h
2. Suitable boiler pressure:1.25Mpa
3. Temperature inside of pipe: 170—200℃

4.steam consumption:about 1.5-2.5T/h