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Address: No.105 Punan Street,Xixiashu Town ,Xinbei District,Changzhou City, Jiangsu Province,China
Contact name:Alice Zhong
Supal (Changzhou) Precision Tools Co.,Ltd |
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Carbide inserts are a highly versatile tool used for machining and cutting purposes. Made from a combination of tungsten carbide and cobalt, they provide a hard, wear-resistant surface that can withstand high temperatures and abrasives. They are available in a range of shapes, sizes and cutting edges, designed to be mounted onto a tool holder and attached to a machine.
The use of carbide inserts offers a range of advantages for machining and cutting purposes. It enables longer tool life and improved cutting performance and has a low maintenance cost since dull inserts can be easily replaced at low cost instead of needing frequent sharpening. It is also a cost-effective solution, providing high performance compared to HSS tools.
Carbide inserts are used in a wide variety of machining and cutting applications where high performance, durability, and efficiency are required. Here are some common applications for carbide inserts:
Overall, carbide inserts provide a high level of performance, durability, and versatility, making them suitable for a wide range of machining and cutting applications. By selecting the appropriate insert for a specific application, machinists and operators can achieve high-quality results and maximize the lifespan of their tools.
When selecting a carbide insert for a specific application, several factors should be considered to ensure optimal performance and productivity. Here are some key factors to consider:
Material being machined: The material being machined is a critical factor to consider when selecting a carbide insert. Different materials have different hardness, toughness, and other properties that can affect the selection of the insert material and geometry.
Cutting speed and feed rate: The cutting speed and feed rate are critical parameters that can affect the performance of the carbide insert. These parameters depend on the specific material being machined, the type of operation, and the machine tool being used.
Depth of cut: The depth of cut is another critical parameter that can affect the performance of the carbide insert. This parameter depends on the material being machined, the machine tool being used, and the specific operation.
Insert geometry: The geometry of the insert, including the shape, size, and angle of the cutting edge, is critical to achieving the desired performance and productivity. The geometry of the insert should be matched to the specific application and the material being machined.
Coating: The choice of coating can also affect the performance and productivity of the carbide insert. Different coatings provide different levels of wear resistance, toughness, and other properties that can affect the performance of the insert.
Workpiece tolerance and surface finish requirements: The tolerance and surface finish requirements of the workpiece are important considerations when selecting a carbide insert. Different inserts and geometries can provide different levels of accuracy and surface finish.
Overall, the selection of a carbide insert for a specific application requires consideration of several factors, including the material being machined, cutting speed and feed rate, depth of cut, insert geometry, coating, and workpiece tolerance and surface finish requirements. By selecting the appropriate carbide insert and optimizing the cutting parameters, machinists and operators can achieve high-quality results and maximize the lifespan of their tools.
There are several cost-effective carbide inserts available that provide good performance and durability for a wide range of machining applications. From uncoated carbide inserts, to CVD-coated or PVD-coated carbide inserts, or even lower cobalt content carbide inserts, a good balance of performance and affordability can be achieved. While PVD-coated carbide inserts may be pricier, they can provide better tool life and improved productivity in some applications. Additionally, selecting the appropriate insert and optimizing the cutting parameters can help to achieve high-quality results and maximize the lifespan of the tool.
Overall, each application and material being machined requires an individual assessment to ensure the best results. As such, the cost-effective carbide inserts that provide good performance and durability for a wide range of machining applications offers a great selection of options to choose from.
We offer custom carbide inserts TNMG 331 with the following features:
These round carbide inserts are perfect for metal lathe, and provide superior performance compared to other carbide inserts for machining.
We provide technical support and service for Carbide Insert products. Our team of experienced engineers are available to provide assistance and advice with product selection, installation, and troubleshooting. We also offer a range of maintenance services, including sharpening, reconditioning, and re-coating. If your Carbide Inserts have become worn or damaged, our team can help you find the best solution to restore them to optimal performance.
