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Full Automatic Cable Tray Roll Forming Machine , Auto Decoiler metal forming machine

Jiangyin Bosj Science & Technology Co., Ltd.
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Address: No.9 Xiangdun Road,Huaxi Village,Jiangyin City,China

Contact name:Joyce Wang

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Jiangyin Bosj Science & Technology Co., Ltd.

Full Automatic Cable Tray Roll Forming Machine , Auto Decoiler metal forming machine

Country/Region china
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Product Details

Automatic Galvanized Steel Steel Lintel Cold Roll Forming Machine
 

Roll Forming Machine Product Feature:

 

They are all widely used in steel structure industry, decorating and fitting material industry,

physical

distribution and supermarket shelf industry, transportation industry, wiring industry, electrical

equipment industry, elevator industry and various projects using pipe industry.

 

Roll Forming Machine Components:

 

Roll forming machine consists of Uncoiler, guiding&leveling, Main roll forming system, hydraulic

cutting ,

Hydraulic station, PLC control system and output table.

 

Optional with Hydraulic Decoiler, Auto Stacker,Safe Cover,Pre-Cutting, Film Covering Device,

and so on.

 

Cold Roll Forming Machine Working Flow:

 

Decoiling→ Feeding & Guiding→ Leveling→ Pre-Punching/Cutting(If needed)→Roll Forming→

Cutting→ Output Table

 

Produce condition
capability: about 71.5kw
gas fountain: 0.9 cube/min
Production land area: 33m*3m

 
Equipment capabilities

a. Width of material sheet: 400-600mm,

b. Thickness of material sheet: 1.0~2.0 mm

c. Inner diameter: 508mm Range of expanding: 480-520 mm

d. Maximum outer diameter: 1300mm, loading:

e. Power of motor: 7.5kw frequency controlled

f. Type of expand: hydraulic expanding.

g. Type of press coiler: air-powered press

h. Feeding speed: 0-10m/min, adjustable.

i. Working roller: nine rollers type leveling machine

 Main composition of machine
This unit consists of the decoiler, ML-900 flatting,  punching Press, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

No.Name

Type of equipment
 

Amount

Power of motor
 

Remark
Passived Decoiler 1 set 

 
 

2Leveler 1 set5.5 
2

Servo feeding
machine

 1 set4.4 
3

 
Punching

 
 

1set37 
4

Combined
punching die

 1set 

 
TENTATIVE ONE SET

5Automatic feeding 1 set1.5 
7

Main forming
machine

Automatic cantilever
type forming frame

1 set22 
8Collection table 1 set  
9Electric control system

pressure
0.-0.7MPa.,flow
0.5M3/min.

1 set  

 
Each part major technical parameters
 Drive decoiler
Material width:860mm
Material weight:6000kg
Material inner diameter:508mm
Material outer diameter:1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.
 
Flatting
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 12mm, material width 100860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:310 m/min
Parenthesis up and down a pair of fortified wheel
 
Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
It finishes punching and cutting in one time.
 Servo feeding Device
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
Man-machine contact surface numerical control system
Uses Mitsubishi servometer
Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
 
 Guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
 
Main roll forming machine
Type: GY180(Extra wide)
Rack structure:Dragon Gate type memorial arch frame
forming frame: 22 sets
Forming variety: bridge frame
material max width:860mm
material max thickness:≤2.0mm
forming width: 75-600mm
forming height: 50-100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case
 
Electrical control
Digital control operation cabinet
Inverter control for saving energy for user
Stable control; Innovance PLC; LCD screen display
Touch screen operation, from Samkoon, Shenzhen

 
 Machine Parameter

NO.ProjectUnitParameterRemark

1
MaterialTypeHigh strength steel  
Strength of material sheetMap≥350 
Thickness of material sheetmm1.2~2.0 
2Size of productionmm
Reference the picture
 
3Production speedm/minPunching speed 4m/min
Forming speed 10m/min
 
4Material of roller GCr15 quenching treatment 
5Drive type Gear 
6PowerkwAbout 75 
7Electric control system PLC variable frequency control 
8Dimensions(Length*width*height)m55X4X3.9 


 Product Design
BOSJ will offer you design sample,or you offer us the sample or sizes.

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