Active Member
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[China]
Address: No.9 Xiangdun Road,Huaxi Village,Jiangyin City,China
Contact name:Joyce Wang
Jiangyin Bosj Science & Technology Co., Ltd. |
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1. Technique parameters of the processing line
1. Main size:14000*2400*1300MM(L*W*H)
2. Total weight:about 20 ton
3. Main power:30KW
4. Reducer:use PM650 type,radio:1:31.75
5. Main frame:400MM H steel
6. Gear box base: use steel welding, planing above
7. The gear box and the spindle are connected by universal joint
8. Medium plate thickness: 20MM
9. Main shaft: GB 45 # steel, quenched and tempered, shaft diameter
80MM
10. Bearing: Harbin Bearing, Model 6215
11. Roll mold: GB bearing steel, rough machining by ordinary lathe,
CNC finishing, quenching, surface polishing, hard chrome plating.
12. Roll row number: 16 steps
13. Roller thickness: 2-4MM
14. Plate speed: 3 to 5 m / min
2. Processing technique and deployment
Processes: Man-made un-coiler—Roll forming machine—PLC
system—Hydraulic system—Receiving table
Components of line:
(1). Man-made un-coiler set
(2). Main machine for roll forming set
(3). Control system set
(4). Hydraulic system set
(5). Receiving table Set
Specification:
Guardrail roll forming machine
| 1. Matching material: according to the drawing 2. Material thickness range: 4mm 3. Main motor power: 37 KW ( 45kw ) 4. Forming speed: 6-8m/min(include the punching and cutting time) 5. hydraulic station power: 22KW (30kw) 6. Quantity of stands: about 16 (18) 7. Shaft Material and diameter: 90 mm, material is 45CR 8.Material Of The Stations: pig iron 9.Tolerance: 3m+-1.5mm 10.Way Of Drive: gear box 11. Controlling system: PLC 12. Total weight: about 8 Tons 13. Voltage: 380V/ 3phase/ 50 Hz 14.Size of the machine: L*W*H 12m*1.5m*1.2m 15.Material of forming rollers: Gcr 15, coated with chromed treatment 16.Material of cutter blade: Cr 12 mould steel with quenched treatment 58-62℃ |
| Processes and components | De-coiling –material guiding-leveling-punching-roll forming- length sizing –cutting the panel-panels to the collecting platform— Finish |
| DECOILER | Manual de-coiler ( 1) Capacity: 3.0 tons
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PLC System
| Comp(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this can depend on customers’ requests) (2) Automatic length measurement (3) Automatic quantity measurement (4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved (5) Length inaccuracy can be amended easily (6) Control panel: Button-type switch and touch screen (7) Unit of length: millimeter (switched on the control panel) |
1) Simple structure in linear type ,easy in installation and
maintation.
2) Modular Design: Easy To Maintain And Interchange.
3) Simple And Easy Operation: With Touch Screen/Operation Buttons.
4) 1 Year Warrenty: For Whole Galvanized Steel Profile Metal
Roofing Roll Forming Machine (Except For Wear And Tear Parts)
5) Worldwide Service: Impressive Roll Forming Solution And
Transport Lead Time.
Ⅱ, Applicable material
Thickness is 3mm±0.2mm , width is 482+3mm, yield strength is
235Mpa, side bend less t
10mm( base on 5m), the sheet surface is not rusty, smooth.
Ⅲ,Main parameters
1, Forming speed: about 20m/min
2, Decoiler Capacity: 10 tons
3, Coil Inner diameter: 500mm,600mm
4, Coil out diameter: 1700mm
5, Shearing motor: 2 X 1.1 KW
6, Pump Motor: 18.5 KW
7, Main Motor: 45KW(6phases)
8, Total Power: about 65 KW.
9, Material of forming rollers: D2 with quenched treatment
10, Material of shaft: High quality 45# steel with heat treatment.
11, Material of cutter, die Cr12 mould steel with quenched
treatment
12, Out size dimension: (L X W X H)27 X 6 X 1.8 M.
13,Total weight: about 50 tons.
| Article No. | Item Name | Specification |
| 2 waves highway guardrail roll forming machine | ||
| 1 | Material of panel | GI |
| 2 | Thickness of feeding material | 3.0mm-4.0mm coil sheet |
| 3 | Roller station | 18 stations |
| 4 | Shaft Diameter | 100mm |
| 5 | Productivity | 12-15 m/min |
| 6 | Rollers' material | Bearing steel |
| 7 | Shaft material | 45# steel |
| 8 | Weight | 10 ton |
| 9 | length | 16 m |
| 10 | Voltage | 380V 50Hz 3phases |
| 11 | Control | PLC |
| 12 | Decoiler | 3 Tons |
| 13 | Motor | 15kw*2 |
| 14 | Driving way | Chain transmission |
| 15 | Chain size | 2 inch*2 |
| 16 | Cutting system | Hydraulic cutter |
