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Sound Barrier Wall Aluminum Roll Forming Machines

Jiangyin Bosj Science & Technology Co., Ltd.
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Address: No.9 Xiangdun Road,Huaxi Village,Jiangyin City,China

Contact name:Joyce Wang

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Jiangyin Bosj Science & Technology Co., Ltd.

Sound Barrier Wall Aluminum Roll Forming Machines

Country/Region china
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Product Details

 

Road and highway traffic noise is one of the worst noise pollution problems worldwide. As urban and residential sprawl encounters heavier and heavier traffic loads on nearby roads and highways, residents and communities are demanding better noise abatement from their local officials and DOT’s. Sound Fighter® Systems’ Absorptive Noise Barriers have proven to be very effective and durable in assisting with highway noise barrier walls and road noise reduction for over 30 years.

Our Sound-Absorptive Barriers effectively provide road noise reduction for:

  • Truck Noise
  • Highway Noise
  • Pavement Noise
  •  

 

 

NameNoise barrier/acoustic pannle barrier/sound barrier
Length≥0.5m
HightCustomed
Thickness (unit piece)≥50mm
Materialaluminum ,galvanized steel sheet , acrylic/PC,etc
FunctionUsed in road
Brace100*100*8mm and offer customed
Flange platecustomed
PackingPE film and Whaterproof material
RW≥35dB
NRC≥0.84
PostH steel post
Post sizeDepend on the size

 

While reflective products like concrete have been the traditional material for outdoor noise barrier walls & enclosures, the advanced sound-absorptive materials found in Sound Fighter® Systems’ products present a much more effective abatement option. Products like concrete or brick simply bounce sound waves off their surface in different directions. Sound Fighter’s products actually absorb or completely eliminate the sound waves that hit them…significantly reducing overall noise.

 

 

Auto De-coiler---Leveler---Servo-fedder-1---Punching----Servo-fedder-2---Punching edges---Roll Forming---Cutting---Collection

 

 

Technical Parameter:
 
No.ItemParameter
1Forming Machine Power22 kw
2Oil Pump Pressure200 MPa
3Speed of rolling3-8m/min
4Length6m
5MaterialCold and heat steel plate
6Thickness3.0 mm
7Width480 mm
8Diameter of AxisØ 72
9Quantity of Roller14Groups
10Main Power50 kw
11Power Supplier3 Phase 4 Lines AC380V 50HZ
12Control Voltage220 V
13Air pressure0.5-0.7 MPa

 

General structure of equipment

De-coiler

Technical parameters

Width of material sheet: 600—1050mm; Thickness of material sheet: 1.5mm(alufer)/1.0mm(Galvanized sheet)

Inner diameter: φ508mm Range of expanding: ф480-520 mm

 

Maximum outer diameter: φ1200mm, loading: ≤6T

Motor power:7.5kw Frequency Motor

Speed:0-10m/min,adjustable

 

Leveler

Working rollers:13+2 Rollers

Feature of structure: after the quenching and tempering, chrome-plating processing, the rigidity, surface roughness of the roller etc. are all enhance greatly; It is composed by the clamping roller and the leveling roller, the clamping roller may the independent control, the leveler has one pair of horizontal guide roller and two pairs of vertical guider roller and easy to

adjust by hand wheel.

Between the leveler and the feeding device, there is optical sensor, sends out the feedback signal to

 

the control system, the control system sends out the instruction to the frequency conversion motor to

change speed to control the storage quantity of the sheet.Achieves the uninterrupted level goal.

 

Servo feeder device-1 and Punching/screeding device

Function:it can finish punching of front and screeding of back

Servo feeder device-1

Function:material feeding

Punching/screeding device

We take high speed punching press:JM31G-200

Punching step:152mm

Punching stroke:120 strokes/min

Combined punching mould:material Cr12MoV

Punching step:62~400mm

Punching row number:8 rows

Punching strokes:110~120 strokes/min

Punching mould:Punching/cutting,Pneumatic core pulling mould,Material:SKT11,

Punching mould service life:two million times(about 50000-70000 work piece),Punching mould can finish three hundred thousand times after milled.

Servo Feeder Device-2 and Hydraulic punching edges device

Function:It can finish punching edges of front and back sheet

Function:feed material

Motor:380V 3KW 4 phases,air compressor is additional(pressure 0-0.6MPa.,0.5m3/min)

Four Column Hydraulic Punching Frame

It finishes edges by hydraulic punching device

Roll Forming Machine

Amount:2 sets(Note:Front sheet:1 set Back Sheet:1 set)

Working type:One production line has 2 sets roll forming machine.The roll forming machine can move according to your actual production demands.

Machine structure:Cantilever Type

Forming Stations:16 stations(roller station)

Finished products:Front and back sheet of Noise barrier

Forming frame:wall type frame

Max. Feeding width: 1050mm

Max. Feeding thickness:0.8~1.5mm(alufer sheet)

Roll Forming Machine

Amount:2 sets(Note:Front sheet:1 set Back Sheet:1 set)

Working type:One production line has 2 sets roll forming machine.The roll forming machine can move according to your actual production demands.

Machine structure:Cantilever Type

Forming Stations:16 stations(roller station)

Finished products:Front and back sheet of Noise barrier

Forming frame:wall type frame

Max. Feeding width: 1050mm

Max. Feeding thickness:0.8~1.5mm(alufer sheet)

Roller axis:φ60 mm

Material of the roller:Gcr15,quenching treatment,HRC58-62°

Main drive motor:5.5kw Frequency servo-motor

 

Cutting Device

Roll Forming Machine

Amount:2 sets(Note:Front sheet:1 set Back Sheet:1 set)

Working type:One production line has 2 sets roll forming machine.The roll forming machine can move according to your actual production demands.

Machine structure:Cantilever Type

Forming Stations:16 stations(roller station)

Finished products:Front and back sheet of Noise barrier

Forming frame:wall type frame

Max. Feeding width: 1050mm

Max. Feeding thickness:0.8~1.5mm(alufer sheet)

Roller axis:φ60 mm

Material of the roller:Gcr15,quenching treatment,HRC58-62°

Main drive motor:5.5kw Frequency servo-motor

Cutting Device

 

Structure:Hydraulic shear cutting

Feature:Cutting is placed behind the forming machine.The material fo cutter is Cr12MoV.Shear fracture without burrs and the cutting tool service life is long, quick change, very convenient to adjust the shearing clearance .

 

While reflective products like concrete have been the traditional material for noise barrier walls, the advanced absorptive materials found in our sound-absorptive barriers present a much more effective noise abatement option such treatments. Reflective products like block and concrete will only bounce sound waves in various directions. Our barriers actually eliminate the sound waves that hit them, greatly reducing the overall noise.

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