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120mm Cable Extrusion Machine Line For PVC PE PP Sheathing Wire

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120mm Cable Extrusion Machine Line For PVC PE PP Sheathing Wire

Country/Region china
Categories Cable Manufacturing Equipment
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Product Details

120mm Cable Extrusion Line for PVC PE PP Sheathing Wire​

 

1. Application

 

This equipment is applicable to outer surface extrusion of wires and cables for insulation materials such as PVC
Technical Characteristics
 
 Extrusion Wire Gauge:
1) Inlet Wire Diameter:
2) Finished Wire Diameter: Φ10 mm~Φ70mm
2. Applicable Material: PVC
3. Screw Diameter: Screw Diameter 120mm
4. Extrusion Capacity:max480 kg/h
5. Linear Velocity: 5~150m/min
6. Length of Production Line: 38Meters
7. Installed Capacity: About 155KWh
8. Color: customized

 

2. Advantages
 

♦Highly automatic, manpower saving
♦Easy to operate and maintain, start-up friendly
♦Converter applied for adjusting speed, power saving

♦Customization available to meet various customer requirments

Famous Brands Parts:
Motor: Dongguan Motor, Teco, ABB, Siemens
Inverter: Japan Yaskawa, Siemens, Taiwan Teco
Temperature Control Meter: Japan RKC
Auxiliary Relay: Japan Omron
Ammeter and Voltmeter: Taiwan Risesun
Indicator, Switch and Button: Taiwan TEND
Contactor: Taiwan Shihlin
Line Speed Meter: Taiwan FOTEK
Bearing: NSK, SKF

 

3. Parameters
odel70X25D mm75X25D mm80X25D mm90X25Dmm100X25Dmm120X25D mm150X25D mm180X25D mm200X25D mm
Take up and pay off typeEnd-shaft gantry moving type
Pay off reel1250mm2000mm2000mm2500mm2500mm2500mm3150mm3150mm4150mm
Tention traction500kg500kg500kg800kg800kg800kg3200kg3200kg3200kg
Screw diameter70mm75mm80mm90mm100mm120mm150mm180mm200mm
Screw L/D ratio25:1Bm25:1Bm25:1Bm25:1Bm25:1Bm25:1Bm25:1Bm25:1Bm25:1Bm
Extrusion output300kg/hr300kg/hr350kg/hr450kg/hr550kg/hr800kg/hr1200kg/hr1300kg/hr1600kg/hr
Main motor power45KW55KW90KW110KW132KW132KW250KW250KW315KW
Finished dia.5-25mm5-30mm16-35mm16-50mm20-80mm30-80mm50-140mm30-140mm35-200mm
Tractor typecaterpillar
Traction force800KG1250KG1250KG1250KG1600KG2000KG3200KG3200KG3200KG
Cooling deviceSingle layer U type water trough
Length of water trough20m(before 4m after 16m)22m(before 4m after 18m)22m(before 4m after 18m)22m(before 4m after 18m)22m(before 4m after 18m)24m(before 4m after 20m)32m(before 4m after 28m)32m(before 4m after 28m)32m(before 4m after 28m)
Size of water trough250x230x2250x230x2250x230x2250x230x2280x230x2280x230x2380x400x2.5380x400x2.5400x360x2.5
Take up reel125020002000250025002500315031504150
Traction speed2.3-100m/min2.3-100m/min2.3-100m/min2.3-100m/min2.3-100m/min2.3-100m/min5-100m/min5-100m/min0-100m/min

 

 

A 120 Cable Extrusion Line for PVC, PE, and PP sheathing wire is a manufacturing system used to produce cables with PVC (Polyvinyl Chloride), PE (Polyethylene), or PP (Polypropylene) sheathing. This extrusion line is designed to efficiently and continuously extrude the insulation or sheathing material onto the conductor wire.

Here's a general overview of the components and process involved in a typical cable extrusion line:

Payoff Unit: This unit unwinds the conductor wire from a spool or reel and feeds it into the extrusion line.

Preheating Zone: The conductor wire passes through a preheating zone to ensure its temperature is suitable for the extrusion process.

Extruder: The extruder is the heart of the system. It consists of a barrel with a screw inside. The plastic material (PVC, PE, or PP) is fed into the extruder hopper, where it is melted and compressed by the rotating screw. The molten plastic is then forced through a die, which gives it the desired shape and size.

Cooling System: After extrusion, the cable travels through a cooling system, usually a water bath or cooling trough, to rapidly cool down and solidify the newly formed sheathing.

Haul-off Unit: A set of caterpillar-like belts or wheels grip the cable and pull it through the extrusion line at a controlled speed, ensuring consistent tension and diameter.

Marking and Printing: If necessary, the cable may pass through a marking or printing system to apply identification marks, logos, or other required information on the sheathing.

Accumulator Unit: In case of any disruptions in the downstream process, an accumulator unit helps temporarily store the cable while maintaining continuous extrusion.

Take-up Unit: The finished cable is wound onto a spool or reel using a take-up unit. The unit controls the tension and speed to facilitate proper winding.

Throughout the process, various sensors and control systems monitor parameters such as temperature, pressure, and diameter to ensure quality control and make adjustments as needed.

The capacity of a 120 Cable Extrusion Line refers to its capability to handle cables up to a certain diameter or cross-sectional area. In this case, it suggests that the line can accommodate cables with a diameter or cross-sectional area suitable for the specified range of PVC, PE, or PP sheathing wire.

It's important to note that specific configurations and features of a cable extrusion line can vary depending on the manufacturer, intended application, and customer requirements.

 

 

 

 

 

4. Technical support
 

Our engineer team has rich experience working overseas for customer on-site service. This ensure us able to provide our customers widely range of support, such as overseas on-site installation, talent training, long-term technology updating services, etc.

5. FAQ

Q1:What is your main brands for the electrical and mechanical parts?
A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc.
 
Q2:What is your difference with other suppliers?
A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process design , QC control, talent training, assist machine and raw material offering .

Q3:What's the payment terms?
A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.
 
 
 

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