Four-color Printing Hi-speed automatic ZT1080&HD600 Paste
Pasting Bottom Machine
Availability Scopeand Price
Article-1 The Process Equipment
A1-1 Design criteria of the bag bottom pasting machine set.
Hi-speed automatic bag bottom pasting machine group is based
on German technology, and we fully reform the design of the
equipment with most up to date international 3 dimension design
software (pro/ENGINEER), and the design of the automatic production
line is in accordance with the national design criteria of the
People’s Republic of China. All machine parts, standardized
parts and gear wheels are in metric system, 100% made in
China. The main parts of the machine group are with drawing
for maintenance and calibration purpose.
A2-1 Electric system design criteria of the bag bottom pasting
machine set
The design of the electric system of the machine group is in
accordance with the national design criteria of the People’s
Republic of China (GB50168-92)(GB50171-92), the whole machine group
adopted variable frequency speed control. Paste-automation package
units at the end of the production line in hi-tech automation,
ZT1080 mainly by the type of machine and tube-type paste HD600/130
the end of two parts. Using light, machines, electricity, gas
integration Set, A total of 20 multi-channel process, Photoelectric
PLC automatic control system procedures completed.
B1-1-cylinder machine process
Mill roll stand, Automatic print unit, Automatic paper
web guide, Automatic paper unwind, Auxiliary web draw system,
perforation, Cross step gluing, Longitude seam gluing, Tube
forming, Main drive and seperation.
B1-2 paste at the end of the process
High speed feeder, Perforation of the whole set, Main
sack delivery, Opening the sacks, Sealing strip, Auto gluing,
Sack forming, Turning of sack bottom,
Counting , Packaging and delivering, Platform for storing.
B1-3 overall appearance Process
1. Overall exterior colors: customer self
2. Surface treatment: A. by polishing the surface polishing
surface.
B. coating number: three.
C. using paint: Nitro paint.
Article-2 basic design
A2-1 Operating Conditions
Working
time
: 300 days / year
: 24 hours / day
Design
temperature
: 0 ~ 40 ° C
Design
Humidity
: Max.95%
A2-2 Production equipment
Equipment productivity : -cylinder machine highest yield 140 / min
: Paste the end of the maximum output 120 / min
The entire production line reject rate: 1.5 ~ 2%
A2-3 On the scope and type of Bag
Bag categories: paste on both sides at the end of a paper bag
Bag layers: two to five layers (with one layer PE)
The gram paper: 75 to 105 ± 3g/m2
Long Tube: 600 ~ 1080mm
Tube Width: 400 ~ 600mm
Paste bottom: 90 mm ~130mm
Paper center distance: 420 ~ 700mm
Long bag: 510 ~ 830mm
At the end of a width: 240 ~ 520mm
Mouth-valve disc: 170 (208, 240)
Orifice disk Width: 100 ~ 190mm
Printing color groups: four-color printing
A2-4 GM Tray
Materials: wood
Specifications: openings on both sides, the two sides could
Progressive forklift
Size: 1, 300 (W) * 130 (L) * 140 * (H) mm
Tray Weight: about 50Kgs
Article-3-cylin machine
configuration and Price
A3-1 Basic Explanation
The number of equipment:one set
Equipment Model: ZT1080
Speed
: 120 normal production rate / min ;Maximum speed of 140 / minutes
(and the
quality
of paper, paper and the rise of the skilled
operators)
Tube Cur-off
length
: 542 ~ 1080mm
Tube
Width
: 400 ~ 600mm
Space between tape
steps
: 20mm
The biggest rise
paper
: 5 layer (layer 4-layer PE paper +1)
Rolls
Width
: 800 ~ 1300mm
The largest diameter paper
rolls
: 1300mm
Air compressor
parameters
: About 1100L / min
Total
power
: 22KW
Unit
Weight
:34T
Overall appearance
Dimensions
: 34 (L) * 2.4(W) * 2.7 (H) m
Standard Configurations:
4 color printing
presses
: one set
Mill Roller
stand
: five sets
Paper web
guide
: one set
Automatic paper
unwind
: one set
Auxiliary web
gluing
: one set
Perforation
machine
: one set
Longitude seam
gluing
: one set
Cross stepped
gluing
: one set
Tubes
former
: one set
Driving
Tearing
: one set
Delivery
counting
: one set
Electric control
system
: one set
Air
Compressor
: one set JAGUAR
A3-2 Technology and the technical characteristics:
Automatic print unit
1. Printing of up to 2 color and with an option of a four color
print unit ensures that all you print requirement for your
customers sacks are of the highest quality.
Our printer has been designed and built to perform with the minimum
of operator interference with fully automatic print rollers that
will deseng age when the machine stops therefore preventing the
paper sticking to the web.
the print unit if fully synchronized with the full tubing line
2. automatic ink control ensures that the ink will flow into the
ink damensuring a Constant supply of the printing plates.
3. Print registration by the machine operator is controlled with
electronic control for forward and reverse operation and a
mechanical adjustment for lateral movement.
4.Our standard chrome anilux rolls ensure excellent print but talk
to us if you requirement are for any special anilux rolls then we
would be happy to offer further options.
Mill roll stand
The machine is equipped with a standard 5 shafted main paper roll
stands each stand will accommodate up to 2reels of paper on each
real stand , this ensures continues production from your machine
other option of shaftless mill roll stands are available on
request.
Each mill roll stand has its own photo electric detection device to
warn of any paper breakage, also each unit has its own braking
system along with a tracking system to ensure the paper is always
in the correct position. We have found this unit to perform well
and to give excellent results for the production of your machine.
Auxiliary Web draw system
This unit is to ease the treading of the paper web into the
perforation unit and also to ensure that the tension is correct not
to break the web after the paper has been perforated Adjustable
powered rollers driving the web trough the machine while
maintaining the correct tension throughout the paper web.
The printed layer of the web can also be adjusted from this point
to ensure that the print is in the correct position on the finished
sack.
Perforation
This function is to the breaking line for the web, This is achieved
by using the set of synchronized perforating knifes that perforate
each line of paper at the correct position to achieve the correct
sack length.
Each perforating knife is set with it's own anvil all unit are
driven from there individual gearbox further ensuring greater
accuracy to achieve the best results.
Located under each perforating unit is an inferred censer to
step the machine if any of the webs are broken during the
production run.
Cross Step Gluing
This glue unit ensure that the three or four layers of paper are
lifted together when the following bottom gluing process takes
place , The gluing unit is timed along with the perforating unit to
give accurate glue application.
Tube forming
The paper from the different webs after passing through the edge
gluing section now pass through the feeding rollers to be formed
into the flat formed tube this is achieved by passing the combined
paper web through the tube forming rollers and folding bars to
achieve the correct tube dimensions. Adjustments for different sack
size are simple and quick to make ensuring maximum operating time
form your machine.
Host functions:
1. Overall power output and traction paper tube operation.
2. Instant tensile bag tube
3. Separation bag conveyor tube
4. Transform specifications
Count and Delivery
The finished tubs now are delivered into our counting section there
you are able to preset the quantity of sacks delivered into the
delivery hopper ready for easy take off. This unit uses the latest
the latest in Pneumatic and electronic control to ensure accurate
counting of the delivered sacks. This unit has also been
ergonomically built to ensure that is no repetitive strain injury
for the take of operators.
Article-4 paste-end configuration and Price
A4-1 basic explanation:
The number of equipment: a set of Equipment Model: HD600/130
Speed : 110 normal production rate / min
The maximum speed of 120 / minutes
(and
the quality of paper, paper and the rise of the skilled operators)
Paper center
distance
: 420 ~ 700mm
Length of bag
tube
: 420~700mm
Width of
bag
: 510~830mm
Paste bottom
width
: 90 mm ~ 130mm
At the end of a
width
: 240 ~ 520mm
Mouth-valve
disc
: 170 (208, 240)
Orifice disk
Width
: 100 ~ 190mm
Total
power
: 28.5KW
Unit
Weight
: 20T
Overall appearance
Dimensions :
22 (L) * 2.5 (W) * 2 (H) m
Standard configuration
Rotary
feeding:
one set
Trimming & Perfortion scoring
:
one set
Bottom
opening:
one set
Reinforcement of
note:
one set
Cylinder - shaped mouth valve device: one
set
Bottom
forming:
one set
Turning up of the sack
bottom:
one set
Delivery
section:
one set
Pile
up:
one set
Platform for storing
:
one set
Electric control
system:
one set
Vacuum
pump:
one set Rietschle
A4-2 of notes and technical features:
High speed feeder
By using our rotary vacuum feed unit we maintain the high
production speed required to produce the produce the volume of
finished sack required by today’s modem plant.
Perforation of the exhaust outlet
Our perforation section and forming rollers users the finest
material to ensure long production life and is very user friendly,
allowing quick changes for different sack sizes.
Main sack delivery
Our main delivery section is fully enclosed for safety and maximum
performance .All belts are easy to change our belt section can be
raised quickly is need to remove any jammed sacks in the system
.Our belt section ensures full control over the sacks for the
forming of the bottoming process.
Opening the Sacks
Our machine opens the sacks by means of suction pips mounted with
in the machine all components are built to the highest standards to
allow maximum production with minimum stoppages this part of our
equipment is full guarded for your teams safety but is easily
accessible for maintenance or adjustment. High quality material is
used in all our machines to ensure a long production life.
Sealing strip
Our machine is fully equipped to apply a bottom sealing strip to
the bottom of sack this is full controlled by the built in censer
to monitor the position of the tape and the position of the sack
bottom and ensure perfect location on every sack.
Auto Gluing
Before the final forming of the sack bottom and the application of
the glue into the our machine is equipped with a fully electronic
control that monitors the position of sack and only applies the
correct amount of glue to the correct surface of the forming sack.
Sack forming
With the delivery of the paper into the forming section the control
over the sacks are maintained by our fully auto belt transfer
system allowing high production speeds throughout the forming
process .All parts of this process are fully guarded for safety but
accessible for maintenance and setting of different paper bag
sizes.
BAG width adjust
Bag at the end of the use of motor adjust the width of change
the past adjust the cumbersome manual processes, saving time and
labor intensity adjust machinery more human.
Artificial quantity
System tube machine (printing a + boot 1 + monitoring visits to a
close BAG + 1)
Paste at the end of machine (on boot BAG 2 + monitoring
visits then a + BAG 4)
Aticle-5 documents and drawings
Copies of the documents provided by the equipment,
the quantity and drawings provide a timetable.
Item
Quantity the time of
submission notes
1,
Plan
two shares After 4 weeks of singing the
contract Customers confirmed
2, Wiring diagram(output, input) two
shares After 12 weeks of singing the
contract Customers
confirmed
3, Control box
drawing
two shares After 12 weeks of singing the contract
Customers confirmed
4, Electrical partial
list two shares
After 12 weeks of singing the contract Customers
confirmed
5, Foundation
plans
two shares After 12 weeks of singing the
contract Customers confirmed
6, Lubricant
list
two shares Shipment of equipment
7, Drawing of Electric principle two
shares Shipment of equipment
8, Equipment
Manual
two shares Shipment of equipment
9, Mechanical Transmission system two
shares Shipment of equipment
10, Drawing of Mechanism Transmission
System two shares
Shipment of equipment
11, the explosion chart of the main parts two
shares Shipment of equipment
12, List of quick-wear parts
one share Shipment of equipment
Aticle-6 seller of technical services
(From installation to test)
A6 - 1 Installation of debugging
Factory equipment shipped to the buyer, the seller sent engineers
in the field supervision, guidance package of equipment
installation and testing, timely recommendations, and training the
buyer's engineers. Package equipment installation and testing
(including test equipment production) by the buyer to complete the
operation staff.
A6 -2 Period
Commissioning of equipment from the installation of equipment to
run (including equipment and training pilot production of the
buyer's engineer).The local accommodation and living expense shall
be borne by Buyer, and provide additional US$ 35 per person per
day.
A6 - 3 Schedule
1. Equipment installation and testing: 15 days
2. Shop lines and
pipelines
: 5 days
3. Trial
run
: 5 days
4. Feeding pilot
production
: 15 days
5. Training (from start to finish) : 5 days
Total time: 45 days