VIIPLUS INTERNATIONAL |
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Tin-plated bimetal bearing bushes with a CuPb10Sn10 slide layer are high-performance components designed for demanding applications that require superior wear resistance and low friction. The bimetal construction combines the advantages of two different metals: a steel or iron backing for strength and durability, and a CuPb10Sn10 alloy slide layer for excellent sliding properties. The tin plating on the slide layer provides additional corrosion resistance and smoothness, ensuring reliable operation even in harsh environments. These bushes are widely used in various industries, including automotive, machinery, and heavy equipment, where precision and durability are critical.
JF series materials, also known as bimetallic materials or copper lead steel strips, are made of low carbon steel or steel coil as the base material, and the surface is sintered with copper alloy steel and copper alloy products. Different copper alloy materials are suitable for different working conditions. The surface copper alloy grades can be divided into high lead series, lead series, and lead-free series.
Alloy grade | Name | Main chemical composition% | Alloy hardness HB | Steel layer hardness HB | Main use occasion | |||||
cu | pb | sn | zn | ni | Bi | |||||
CuPb10Sn10 | JF800 | margin | 9.0~11.0 | 9.0~11.0 | — | — | — | 60~90 | 90~120 | Bushing, side plate, washer |
CuPb3Zn6Sn6 | JF850 | margin | 2.0~4.0 | 5.0~7.0 | 5.0~7.0 | — | — | 40~80 | 90~120 | |
CuPb7Sn7Zn3 | JF830 | margin | 6.0~8.0 | 6.0~8.0 | 2.0~4.0 | — | — | 60~90 | 80~130 |
1,The 10-10 materials in the above table are tested by the Wuhan Institute of Materials Protection, Ministry of Machinery Industry. The measured fatigue strength of the Glacier.vandere11 sapphire bearing fatigue tester in the UK is greater than 125Mpa.
2,“—”is not detected.
JF-800 bimetal bearing is made of steel sintered with CuPb10Sn10 or CuSn6Zn6Pb3 as a lining layer. This type of bushing shows its best performance among bushings made of Cu-lead alloy material in this product range. It suits most for middle speed and high impact conditions. Its application including balance suspensions of heavy-duty trucks, track roller of bulldozers, auto chassis, etc.
Lead bronze alloy | CuPb10Sn10 or CuSn6Zn6Pb3 | ||
Load capacity | 65N/mm² | Hardiness alloy | HB70~100 |
Temperature Max | 260℃ |
Bimetal bearing bushes lead-free bimetal bearing,with low carbon steel as base material,sintered with CuSn6.5P0.1 alloy layer.It is of good performance in anti-fatigue,anti-load,and sliding performance.For many working conditions,it can be substitution of bimetal bushings with lead or bronze bushings.
Bronze alloy | CuSn6.5P0.1 | Temperature Max | 200℃ |
Load capacity | 65N/mm² | Harderness alloy | HB70~100 |
Bimetal Wrapped Bearings made to order from china. Steel shell backed with a lead bronze lining bearing material for oil lubricated applications. Chemical Composition Material Alloy composition International standard Alloy hardness JF‐800 CuPb10Sn10 SAE‐797,JF‐720,CuPb24Sn4 ,SAE‐799 ,JF‐700 CuPb30 ,JF‐J20 AlSn20Cu .This material has high load capacity and good fatigue properties.
Bearing forms made to order: cylindrical bushes and thrust washers with non-standard dimensions, sliding plates, customized bearing designs
It is widely used in automotive applications such as compressors, steering gear, power steering, pedal bearings, king‐pin bushes, tailgate pivots, mechanical handling and lifting equipment, hydraulic motors, agricultural machinery etc.
Custom Designed and Manufactured Bearings and Bushings Anti - Wear Bimetal Bearing Bushes , Bronze Steel Flanged Bushing For excavator Arm Bushing & Bearing of excavator,chassis walking mechanism bearings
VIIPLUS Bearings The working range and performance of Small and Middle
Size Engineering Machines: Bulldozer, Excavator, Loader. And Impact
hammer.
VIIPLUS Bimeytal bushings Specialized in wholesale bushingsspare parts, such as excavator, loader, asphalt concrete paver, road roller, grader, and mixing plant.
Self-lubricating bearing is widely suitable for hydraulic excavator, skid loader, wheel loader, road machinery, bridge machine, mining machinery and so on.
Crushing hammer Maintenance-free bearing solution,Such as Self-lubricating bearings for loader and scraper attachments
Manufacturers of construction equipment and other off-road equipment may use stainless steel fabric bearings, which are lubricated, maintenance-free and have a long service life;And, provides superior performance, reduces the cost, moreover does not need the maintenance the automatic lubrication system.
Reliable, light, free of lubrication solutions are widely used in
construction equipment, sliding bearing used in the most demanding
conditions, still has high reliability, such as heavy earth moving equipment, mining equipment, sorting
machine, excavator, concrete pump, driver, lifting equipment such
as forklifts, pallet trucks, scissors lift and maintenance platform
and all kinds of cranes, container transport system.
Without lubrication, self-lubricating bearings provide customers with more environmentally friendly operation advantages.Our self-lubricated bearings are clean, light weight, environmental protection, and more reliable than conventional lubricated copper bearings.
lower cost of ownership, maintenance-free operation and extended service life
Lightweight, compact, rugged bearing design with excellent shock resistance, shaft misalignment and wear for higher productivity, bearing replacement maintenance and replacement without downtime.
Composite bearing structure provides excellent chemical corrosion resistance
Environmentally friendly drying operation can eliminate soil pollution in oil pollution
Reduce equipment costs without the need for lubrication systems, conduits, hoses, joints/parts and
expensive oil-retaining seals
VIIPLUS bearings are used in the mining industry, links and excavator loaded in front of the machine.Our company has independently developed excavator bearings.
Thin wall bearings are supporting the hydraulic motor on the steering gear used, excavators, gas turbines, winches and other mechanical devices.Bimetal bushing is backing on low carbon steel, sintered with CuPb10Sn10 or CuSn6Zn6Pb3 bronze powder, which has the highest load capacity among the bi-metal bushings. the application including balance suspensions of heavy-duty trucks, track roller of bulldozers, auto chassis etc.The Bi-Metal Bushing is composed of bronze material as inner layer and tough steel material as outer layer. The strong and tough steel material as outer layer reinforces the Bi-Metal Bushing, enable to extend Bi-Metal Bushing's life cycle, and improve job quality. It is not only can replace high price of all bronze Bushing but also reduce the production cost.
Bimetal bushing is backing on low carbon steel, sintered with CuPb10Sn10 or CuSn6Zn6Pb3 bronze powder, which has the highest load capacity among the bi-metal bushings. the application including balance
suspensions of heavy-duty trucks, track roller of bulldozers, auto
chassis etc.
It is a kindly of high load and low speed bushing, with wide
application.
mechannical performance | Load capacity | Static load | 150N/mm2 |
Max.Working temperature | Grease Lubrication | 150ºC | |
Oil Lubrication | 250ºC | ||
PV value limit | Oil lubrication | 10N/mm2.m/s | |
Dry lubrication | 2.8N/mm2.m/s | ||
Linear Velocity | Dry Friction | 0.4m/s | |
Grease Lubrication | 2.5m/s | ||
Mating Axis | Hardness | ≥53 HRC | |
Roughness | Ra-0.32~0.63 | ||
Anti-tensile Strength | 185 N/mm2 | ||
Alloy Hardness | HB 70~100 | ||
Friction coefficient | 0.05~0.22 | ||
Themal conductivity | 47W/mk | ||
Heat-expansion Coefficient | 18x10(-6)/k |
Bi-metal bushing can be used in undercarrigae parts and engines of auto industry,
construction machined etc.
Load capacity: 120n/mm2
Temperature limit: -100~+200
Speed limit: 6m/s
Chemical compo-sitions: Cu80pb10sn10
Hardness: Hb60~90
1. Middle load capacity and middle anti-fatigue
2. Applied in middle speed. High impact conditions
3. Good anti-corrosion, and sliding capability
VIIPLUS VSB-80 bimetal bushing is backed with high quality low carbon steel with tin-lead-bronze
alloy(CuSn10Pb10)sintered on its surface. To effectively decrease abrasion, its
alloy surface can be machined with ball shaped oil sockets for
easier oil storage. When necessary, it could be plated copper or
tin on the steel back. It can be applied to conditions of mediate load with mediate or high running belocity and conditions with enormous impact load. In mechanical
applications, VSB-80 is used to make wrapped bushes, thrust washer
and bushes on connecting rod level of gas engine.
Materiai:Steel+CuPb10Sn10
Excavator chassis crawler wheel bushing
Application: con-rod of automobile engines, engineering and
agriculture machinery, heavy duty construction machinery etc.
This material is recommended to be used under the medium speed and medium load condition with oil or grease lubricating. It is widely used for motor rod ends, Kingpin bushing, undercarriage rollers, hydraulic cylinder rod eyes of construction machines and spherical joint bearings of agricultural machines. Because this material is with lead, the specific parts are not allowed to be used according to certain laws or regulations.
Bimetal Bearings Strips, Slide paths Sliding Plate Bimetallic strip
Materials
Steel shell backed with a lead bronze lining bearing material for
oil lubricated applications. This material has high load capacity and good fatigue properties, it is widely used
in automotive applications such as compressors
VSB-80 Bimetallic composite bearings
Steel shell backed with a lead bronze lining bearing material for
oil lubricated applications. This material has a high load capacity and good fatigue properties. It is widely used in automotive applications such as compressors,
steering gear, power steering, pedal bearings, king-pin bushes,
tailgate pivots, mechanical handling and lifting equipment,
hydraulic motors, agricultural machinery etc.
Bimetal bearing with steel backing and bronze overlay
Particularly suitable for high specific loads with oscillating motion and low frequency
Applicable in rough operation conditions
High load capacity, very good resistance to fatigue strength at higher temperatures
1.Sintered bronze Layer: Good wears resistance and excellent load-carrying capacity.
2.Steel backing: Setting the foundation of the bushings, the steel
back provides exceptional stability, load carrying, and heat
dissipation characteristics.
Steel Backing and Leaded Bronze Overlay
Steel + CuPb10Sn10 with indents
Sliding layer with |
Content | Cu | Pb | Sn | Zn | P | Fe | Ni | Sb | Others |
Remainder | 9-11 | 9-11 | 0.5 | 0.1 | 0.7 | 0.5 | 0.2 | 0.5 |
Bearing forms available in standard dimensions
Cylindrical bushes
Thrust washers
Sliding Bearing, Bimetal Bush, Wrapped Bronze Bushing, Oiles Bush, Oiles Bearing, Supplier China, High Quality