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DP4 Flange Bushing Red PTFE Coated Collar Bushes

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VIIPLUS INTERNATIONAL

DP4 Flange Bushing Red PTFE Coated Collar Bushes

Country/Region china
City & Province zhejiang
Categories Wheels, Rims & Tires
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Product Details

The DP4 flange bushing, equipped with red PTFE (Polytetrafluoroethylene) coated collar bushes, is a high-performance component designed for applications requiring superior wear resistance and low friction. The combination of the DP4 flange bushing and red PTFE coated collar bushes offers numerous benefits in various industrial and mechanical systems.

The DP4 flange bushing itself is a precision-engineered part that ensures accurate alignment and smooth rotation. It is typically made from high-strength materials such as steel or cast iron, which provide durability and long-lasting performance.

The red PTFE coating on the collar bushes is a significant feature of this system. PTFE is a synthetic fluoropolymer known for its excellent lubricity, chemical resistance, and temperature tolerance. The red coating not only enhances the visual identification of the bushes but also serves as an additional protective layer, further improving wear resistance and reducing friction.

The combination of the DP4 flange bushing and red PTFE coated collar bushes is particularly suitable for applications where high loads, high speeds, or harsh environments are present. The low friction properties of the PTFE coating help reduce energy loss and improve efficiency, while the wear resistance ensures long-term performance and reduced maintenance requirements.

Overall, the DP4 flange bushing with red PTFE coated collar bushes is a reliable and efficient solution for various industrial and mechanical applications. It offers superior wear resistance, low friction, and accurate alignment, ensuring smooth and reliable operation of the system.

 

DP4 Flange Bushings RED PTFE BUSHING, Sliding Bushings, Metal-Polymer Composite Material, Copper Plating or Tin Plating

 

Metal-Polymer Anti-Friction Bearings

 

Quality Plain Bearings and Sleeve Bearings and Material Handling Solutions, Lead-free material compliant to RoHS specifications

 

Bushing Type
Sleeve; Flanged

 

Type (PTFE coated sliding bushing) Steel + porous bronze sinter + PTFE

 

Lead-free flange bushings have PTFE sliding surfaces and tin-plated steel bodies, making them an effective substitute for places that cannot or must not be lubricated. Select this type for low speed, high load applications, or low speed and high load applications. This sleeve is suitable for applications where friction and heat should be avoided. The sleeve can also be used, for example, in oil or water, and has good corrosion resistance. In addition, the model can withstand very high and very low temperatures and has a low coefficient of friction. For example, in fitness equipment.

 

 

DP4 FLANGE BUSHING PTFE coated bushing

 

 

Size
Customized
Material
Bronze + Bronze powder + PTFE
Color
Natural
Certification
ISO9001, TS16949
Max load capacity P
Static Load 250N/mm², Dynamic Load 140N/mm², Oscoillation Load 60N/mm²
Max line speed V
Dry Lubrication 2.5m/s,Oil Lubrication >5m/s
PV value limit
Dry Lubrication 1.8N/mm²· m/s,Oil Lubrication 3.6N/mm²· m/s
Friction coef u
Dry Lubrication 0.08~0.20, Oil Lubrication 0.02~0.12
Max Working temperature
-200~280℃
Mating Axis
Hardness >220 HB, Roughness Ra=0.4~1.25
Thermal conductivity
60W/(m·k)
Coefficient of linear expansion
18×10-6/K
Application
metallurgical industry, continuous casting and rolling mill, concrete machinery and spiral conveyers

 

 

PTFE CDIN 1494 Flange sleeve bushing, Flange Size Bushing, ROHS Approved
Sliding surface made of PTFE in tinned steel frame
Especially suitable for places where lubrication is not possible or desirable.

 

DP4 flanged bearing Suitable for dry running with a low coefficient of friction, low wear rate, good sliding characteristics, the transfer film created will protect the mating metal surface. Suitable for rotary and oscillating movement, high chemical resistance, lower absorption of water and reduced swelling. Also performs well with lubrication.

 

Material

 

PTFE / Fibre + Bronze + Steel + Copper plating / tin-plating

 

Technical Data

 

Physical and Mechanical PropertiesUsage
Maximum Operating Temperature Tmax280°Cdrygood
Minimum Operating Temperature Tmin-200°Coil lubricatedvery good
Maximum Static Load Psta,max250N/mm²grease lubricatedgood
Maximum Dynamic Load Pdyn,max140N/mm²water lubricatedfair
Maximum Sliding Speed V-dry2.5m/sprocess fluid lubricatedgood
Maximum Sliding Speed V-oil lubricated5m/s  
Maximum PV Factor-dry1N/mm²·m/s  
Maximum PV Factor-oil lubricated10N/mm²·m/s  
Coefficient of friction f-dry0.04-0.25  
Coefficient of friction f-oil lubricated0.02-0.08  

 

 

DP4 FLANGE BUSHING PTFE coated bushing

 

Einsatzgebiete

 

This material meets the demanding criteria for long life and trouble-free performance with or without lubrication.
Automotive: tractors, combines, crop sprayers, earthmovers, graders and other construction, auto machines, specific uses in power steering cylinders, steering gear thrust washers, disc brakes, calipers and pistons, shock absorbers, governor linkage, windshield wiper motor, tilt gear assemblies...
Business machines: photocopy machines, typewriters, mail sorters, postage meter systems, computer terminal printers and peripheral equipment, automatic printing devices, mail processing machinery...
Hydraulics and valves: pumps including gear, rotary, water, axial piston, and other types, ball, butterfly, poppet steam, and other valves and valve trunnions...
Home appliances: tape recorders, refrigerators, air conditioners, cleaners, polishers, sewing machines, ovens, dishwashers, clothes washing machines...And materials handling, marine engine, packaging, textile equipment, tools...etc.

 

 

DP4 FLANGE BUSHING APPLICATION

 

Structures



1. PTFE/Fibre mixture thickness 0.01~0.03mm, provides an excellent initial transfer film, which effectively coats the mating surfaces of the bearing assembly, forming an oxide type solid lubricant film.
2. Sintered bronze powder thickness 0.20-0.35mm, provides Max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE-Fibre mixture.
3. Low-carbon steel, gives exceptionally high load carrying capacity, excellent heat dissipation.
4. Copper/Tin plating thickness 0.002mm, provides good corrosion resistance.

 

 

Characteristics

 

  • DP4 flange bushing has low friction bushings offer good wear and low friction performance over a wide range of loads, speeds and temperatures in dry running conditions
  • Very good performance in lubricated applications
  • Good performance in greased applications
  • Suitable for linear, oscillating and rotating movements
  • Lead-free material compliant to ELV, WEEE, and RoHS specifications
  • Approved to standard DIN EN 1797: 2002-02 and ISO 21010: 2004-04 (Cryogenic Vessels – Gas/Material Compatibility) for piping, valves, fittings and other components in both gaseous and liquid oxygen for up to maximum temperature of 60°C and oxygen pressure of 25 bars. 
  • Approved to standard FAR 25.853 and FAR 25.855 - Federal Aviation Regulations – making it suitable for interior aircraft applications

 

Bearing Properties

 

 

GENERAL

 

Unit

Value

Maximum load, p

Static

Dynamic

N/mm2

N/mm2

250

140

Operating temperature

Min

Max

°C

°C

- 200

280

Coefficient of linear thermal expansion

Parallel to the surface

10-6/K

11

Normal to the surface

10-6/K

30


Dry PTFE coated  bushing

 

   
Maximum sliding speed, U m/s2.5
Maximum pU factor N/mm2 x m/s1.0
Coefficient of friction  0.04 - 0.25 *

 

Oil Lubricated

 

 

   
Maximum sliding speed, U m/s5.0
Maximum pU factor N/mm2 x m/s10.0
Coefficient of friction  0.02 - 0.08


Recommendations

 

 

 

 

   
Shaft surface roughness, Ra

Dry

Lubricated

µm

µm

0.3 - 0.5

≤ 0.05 - 0.4 *

Shaft surface hardnessUnhardened acceptable, improved bearing life > 200HB

 

Operating Performance

 

 

DryGood
Oil-lubricatedVery Good
Grease lubricatedGood
Water lubricatedFair
Process fluid lubricatedGood

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