VIIPLUS INTERNATIONAL |
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VIIPLUS engineering team provides CNC milling service for customers worldwide. Drawing and sample precision machining OEM SAE4140 42CrMo High Precision CNC Bushing Custom Forging Turning 42crmo Steel Mining & Earthmoving Parts
Drilling, Etching / Chemical Machining, Laser Machining...non standard parts
We offers comprehensive CNC milling services for the machining of
various parts. Our CNC milling centers are outfitted with the
latest tooling equipment and are operated by a number of
experienced machinists, allowing us to produce parts that strictly
conform to customer design requirements and specifications.
- We have experience in working with a diverse range of materials,
including steel, aluminum, brass, titanium and plastics.
- We are capable of handling both short prototype runs and high
volume production runs.
- We further ensure quality by using the latest state-of-the-art
inspection equipment.
Alloy Bushings
Material | Custom CNC Precision Machining Metal Sleeve Bushing |
Type | Drilling, Laser Machining, Turning, Wire EDM |
Material | Aluminum,brass,Bronze,Copper,Hardened Metals, Precious Metals,Stainless Steel,Steel Alloys |
size | According to standards or customer requirements
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Surface treatment
| Plating/electroplating/sandblast/Zinc Plated and other
|
Processing | Cnc Milling;Milling ;Grinding;Clamping etc |
Application
| Automatic machine, medical device, industrial machine,electric appliance, etc
|
Certificate | ISO / SGS |
Packing | Standard Packaging, Customized package |
Tolerance
| High Precision +/-0.01mm |
What is four-axis CNC machining.
CNC is the abbreviation of numerical control, also known as computer gong, is a program controlled automatic machine tool.The control system can logically process the program with control code or other symbolic instructions, and then decode it through the computer, so that the machine tool can perform the specified action, and the blank material can be processed into semi-finished parts through the cutting tool.CNC machining is a new processing technology, the main work is the preparation of processing procedures, will be the original manual work into computer programming.
The CNC system consists of "CNC device", "servo system" and system
program.
Numerical control device (special computer): hardware and software
components.
Servo system: detection device, drive device and servo motor
composition.
Four axis CNC processing plant share the following advantages of
CNC processing:
(1) a large number of reduce the number of tooling, machining
complex shape parts do not need complex tooling.If you want to
change the shape and size of the parts, only need to modify the
parts processing procedures, suitable for new product development
and modification.
(2) the processing quality is stable, the processing accuracy is
high, the repetition accuracy is high, adapt to the aircraft
processing requirements.
(3) a variety of small batch production, production efficiency is
higher, can reduce the production preparation, machine adjustment
and process inspection time, and because of the use of cutting time
and reduce the cutting time.
(4) can be processed conventional methods difficult to process
complex surface, even can process some of the processing parts that
cannot be observed.
Although it has been claimed that centrifugally cast bushings
outlast Forging Turning bushings, many users who have tried these
bushings have found that no other combination will outlast ours.
Our original forged steel bushings have already proven to outlast
any cast, centrifugally cast, or combination of either.
In addition to our CNC PINS AND BUSHING, VIIPLUS created a new line
of Forged Steel Bushings for CNC industry.
SPECIFICATIONS
CNC BUSHINGS:Standard Yield Strength
SAE4140 has high strength, high hardenability, good toughness, small deformation during quenching, high creep strength and long-lasting strength at high temperatures. Forgings requiring higher strength and larger quenching section than 35CrMo steel, such as large gears for locomotive traction, supercharger transmission gears, rear axles, extremely loaded connecting rods and spring clips, can also be used Oil deep well drill pipe joints and fishing tools below 2000m.
Executive Standard: ASTM A29/A29M-04
SAE4140 steel, this steel has good processability, small processing deformation, and good fatigue resistance. It is a medium-hardened steel. After 4140 heat treatment, it has good strength and good comprehensive mechanical properties, good manufacturability and finished product rate. high. The maximum operating temperature is 427 degrees Celsius. 4140 high strength, high hardenability, good toughness, small deformation during quenching, high creep strength and long-lasting strength at high temperatures. Forgings requiring higher strength and larger quenching section than 35CrMo steel, such as large gears for locomotive traction, supercharger transmission gears, rear axles, extremely loaded connecting rods and spring clips, can also be used Oil deep well drill pipe joints and fishing tools below 2000m, and can be used for molds of bending machines, etc.
chemical composition:
Region: China
Standard: GB/T 3077-1999
Carbon (C) 0.38 to 0.45
Silicon (Si) 0.17 ~ 0.37
Provide 4140 alloy structural steel
Provide 4140 alloy structural steel
Manganese (Mn) 0.50~0.80
Phosphorus (P) ≤ 0.035
Sulfur (S) ≤ 0.035
Chromium (Cr) 0.9 to 1.20
Nickel (Ni) ≤ 0.30
Molybdenum (Mo) 0.15 ~ 0.25
Copper (Cu) ≤ 0.30
Mechanical properties:
Tensile strength σb (MPa): ≥ 1080 (110)
Yield strength σs (MPa): ≥ 930 (95)
Elongation δ5 (%): ≥12
Area shrinkage ψ (%): ≥ 45
Impact work Akv (J): ≥ 63
Impact toughness value αkv (J/cm2): ≥78(8)
Hardness: ≤217HB
Its corresponding international standard organization number: 42CrMo4
Corresponding Japanese brand: SCM440
Corresponding to the German brand: 42CrMo4
Approximate to the US brand: 4140
Corresponding to British BS 708M40/708A42/709M40
Corresponding to French NF 40CD4/42CD4
Corresponding to China GB 42CrMo
Corresponding to Russian ГOCT 38XM
VIIPLUS has extensive knowledge in the production and engineering of parts related to any heavy industry.
Material (Metals) | Alloy Steels/ Aluminum/ Brass/ Bronze Alloys Carbon Steel/ Copper/ Stainless Steel/ Tool Steel Cold Rolled Steel/ Bearing Steel |
Material (Plastic Polymers) | ABS/ Delrin/ Nylon/ PVC |
Processes (Special Capabilities) | Broaching/ Hobbing/ Slotting |
Tolerance | ±0.0002 in ±0.0051 mm |