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Gasket Cast Bronze Graphite Plugged Bronze Bushings | Oilless Bearings

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VIIPLUS INTERNATIONAL

Gasket Cast Bronze Graphite Plugged Bronze Bushings | Oilless Bearings

Country/Region china
City & Province zhejiang
Categories Vehicle Equipment
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Product Details

Gasket cast bronze graphite plugged bronze bushings, also known as oilless bearings, are a type of self-lubricating bearing system that utilizes the unique properties of graphite and bronze to provide superior wear resistance and durability.

These bushings are cast from bronze alloy, often C86300, which is a high-tin bronze alloy that offers excellent corrosion resistance and mechanical strength. The graphite plugs or inserts within the bushings provide a continuous lubricating film between the moving surfaces, eliminating the need for external lubrication.

The gasket design of these bushings allows for easy installation and replacement, while also providing a seal against contaminants and moisture. This ensures that the bearings remain in optimal condition, even in harsh environments.

Graphite plugged bronze bushings are commonly used in a wide range of applications, including robotics, heavy machinery, and industrial equipment. They are ideal for applications where lubrication is difficult or undesirable, as well as for applications that require long-term reliability and durability.

In summary, gasket cast bronze graphite plugged bronze bushings, or oilless bearings, offer a self-lubricating bearing solution that provides superior wear resistance, durability, and ease of installation and maintenance.

 

VIIPLUS China manufactures self lube wear plates that conform to all industry standards ( manganese bronze,tin bronze,high strength brass or aluminum bronze, either with or without self-lubricating graphite.

 

Gasket Maintenance-free plain bearings with lubricating plugs of CHINA VIIPLUS SLIDING BEARINGS | Maintenance-free plain bearings with lubricating plugs are suitable for heavy loads, high temperatures, vibrations and for use in corrosive environments.

 

Solid Bronze Metallic Self-lubricating Spacer Plug Graphite Flang  | VSB-50W

 

Cast Bronze Gasket Bearing Solid Bronze Washer

 

Copper Bronze alloy inlaying solid self-lubricating bearing lubrication, combined with copper alloy wear resistance and self-lubricating properties of solid lubricants, in the use process without refueling maintenance.

 

Products are widely used in high load, swing or intermittent movement, such as vehicle production lines, water turbine, reservoir work/accident door, plastic machinery, etc. According to the using condition, VIIPLUS can provide various types of copper alloy.

 

Oilless bearings have been developed for high load, low speed applications and are made of rotational cast high-strength bronze using a specially formed graphite plug as lubricant.

 

Plain Bearings bearings have been developed for high load, low speed applications and are made of rotational cast high-strength bronze using a specially formed graphite plug as lubricant.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Our VIIPLUS plain bearings are available in metric and imperial sizes from stock. Our in-house machining service is able to produce non-standard sizes to suit specific customer requirements.

 

VIIPLUS range of oilless bearings are the perfect solution for projects where lubrication cannot easily be provided or where conventional lubricants may carbonise. The design of oil feeding systems is time consuming and expensive

 

- The use of our oilless bearings can greatly reduce costs of maintenance and oil as it removes any need for such a system.

 

TYPICAL APPLICATIONS

 

·Kilns

·Dryers

·Injection moulding machines

·Dust collectors

·Louvres

·Hot conveyors

 

CHARACTERISTICS
 

WASHER Thrust washers 

1. May work without any ol for long period

2. Extremely high load capacity, good anti-wear and lower friction

3. Particularly appropriate for low speed and high load

4. Suitable for reciprocating, oscillation or intermittent motion where oil film is hard to be formed

5. Good chemical resistant and anti-corrosion characteristics

6. Can b€ used in wide range of temperature from -40℃-+300℃

 

STRUSTURE

 

VSB-50W WASHER material is made of strong cast bronze based metal with special solid lubricants embedded. The base metal withstands high load and the solid lubricants provide self-lubrication. The bearing shows excellent performance without pre-lubrication under conditions of extreme high/low temperature with low speed. This material provides a maintenance-free bearing solution, particularly for high load, intermittent of oscillating motion.

 

TECHNICAL DATA

 

Grade

50#

50S1

50S2

50S3

650S5

Material

CuZn25AI5Mn4Fe3

CuSn5Pb5Zn5

CuAI10Ni5Fe5

CuSn12

CuZn25AI5Mn4Fe3

Density

8

8.9

7.8

8.9

8

Hardness

≥210

≥70

≥150

≥75

≥235

Tensile strength

≥750

≥250

≥500

≥270

≥800

Yield strength

≥450

≥90

≥260

≥150

≥450

Elongation

≥12

≥13

≥10

≥5

≥8

Coefficient o linear expansion

1.9×10-5/℃

1.8×10-5/℃

1.6×10-5/℃

1.8×10-5/℃

1.9×10-5/℃

Max.Temp.

-40~+300℃

-40~+400℃

-40~+400℃

-40~+400℃

-40~+300℃

Max.dynamic load

100

60

50

70

120

Max.speed(Dry)

15

10

20

10

15

N/mm²*m/s(Lubrication)

200

60

60

80

200

Compression deformation

< 0.01 mm

< 0.05mm

< 0.04mm

< 0.05mm

< 0.005mm

 

Chemical Compositions

 

Product NO.

Chemical Compositions

TOB 050

Cu

Zn

Al

Fe

Mn

Si

Ni

Sn

Pb

60~66

22~28

5.0~8.0

2.0~4.0

2.5~5.0

<0.1

<0.5

<0.2

<0.2

 

 

 

 

 

AVAILABILITY

 

Bearing forms available in standard dimensions

· Cylindrical bushes

· Flanged bushes

· Sliding plates

 

Bearing forms made to order: standard forms in special dimensions, thrust washers, flanged thrust washers, half-bearings, special shapes obtained by stamping or deep drawing, customized bearing designs

 

VIIPLUS  oilless bearings benefit from outstanding chemical and corrosion resistance. The lubricant used in these bearings is formed from abrasion resitant materials (such as graphite, PTFE etc) and has a stabilised molecular structure.

 

These oilless bearings are suitable for dry environments where contamination is a risk, wet applications where there is high humidity and applications where the bearing is in an inaccessible location. VIIPLUS Oilless bearings are lubricated for life!

 

Please feel free to get in touch with our technical to ascertain which would be the most suitable combination to suit your application.

 

Type

Spec.

Type

Spec.

 

 

THRUST WASHER

PLUGGED GRAPHITE

30~10.2~3

THRUST WASHER

90~45.2~7

 

THRUST WASHER

PLUGGED GRAPHITE

40~12.2~3

THRUST WASHER

100~50.3~8

 

THRUST WASHER

PLUGGED GRAPHITE

40~13.3~3

THRUST WASHER

110~55.3~8

 

THRUST WASHER

PLUGGED GRAPHITE

50~14.2~3

THRUST WASHER

120~60.3~8

 

THRUST WASHER

PLUGGED GRAPHITE

50~15.2~3

THRUST WASHER

125~65.3~8

 

THRUST WASHER

PLUGGED GRAPHITE

50~16.2~3

THRUST WASHER

130~70.3~10

 

THRUST WASHER

PLUGGED GRAPHITE

50~18.2~3

THRUST WASHER

140~75.3~10

 

THRUST WASHER

PLUGGED GRAPHITE

50~20.2~5

THRUST WASHER

150~80.3~10

 

THRUST WASHER

PLUGGED GRAPHITE

55~25.2~5

THRUST WASHER

170~90.5~10

 

THRUST WASHER

PLUGGED GRAPHITE

60~30.2~5

THRUST WASHER

190~100.5~10

 

THRUST WASHER

PLUGGED GRAPHITE

70~35.2~5

THRUST WASHER

200~120.5~10

 

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