100 Wires Flattening And Gluing Staple Wire Banding Line 18m/Min Roofing nail making machine

100Wires Flattening And Gluing Line Staple Line Wire Banding Line
Products Description
Our company has advanced technology and rich experience, by widely absorbing the advanced technologies of domesctic and overseas, thoroughly taking the processing needs of modern staple line into consideration, and keeping revising and improving.
Thanks to our adopting the latest processing technology, precise assembly and debugging technology, and strict quality test, our products are of good quality and stable performance.


The whole line is composed of 100 round wire pay-off(wires are loading on 1000mm spools), two rollers type flattening device, wire banding part, two wheels type traction device, wire band guiding device, two take-up for no stop running. The normal running speed of whole line is about 13-15m/min. Details of each parts are introduced as following:
I. 100sets Active type pay-off for spools with wire loading

II. Two rollers type flattening device

Two pc hard alloy steel made flattening rollers are used to rolling round steel wire into flattening wire. The size of two rollers is Φ200*190mm, hardness of roller is HRC60, the running of two rollers is driven by motor power 11KW. The rolling tolerance of flattening wire is ±0.01mm. Normally after one year of running, the rollers need to have grinding maintenance for continuous using. The structure of flattening rollers is as following photo:

III. 100wires type wire banding device

100Wires type wire banding device is same as normal type, there have straighten and flat regulation rollers both in front and back to straight the wire(the inlet side is 8pairs of rollers, the outlet side is 4pairs of rollers). The flatten wire will be combined together through three times of gluing and baking. The glue will be filled onto wires automatically, the whole circle type induction heating coils will bake the wire automatically; when need to produce stainless steel strip, hot air blowing type baking will be used. The whole length of machine can be designed according to client's workshop.

IV. Two wheels S type traction device

TwoΦ600mm*200mm traction wheels are formed in "S" shape to keep 100wires in straightness during gluing. Both wheels are driven together by one motor plus gearbox in the middle, motor power is 7.5KW. Wire band will go to the bottom of further wheel first, then go to the bottom of near wheel, then wire band go outlet from the top of near wheel to next step.

V. Wire band guiding device
One group of small steel rollers, one pair of big white nylon rollers used for straightening and guiding of wire band before take-up. Drive motor power is 5.5KW.

VI. Two wire band Take-up
Two sets of take-up are used at end of whole line to ensure no stop running. Each take-up is driven by 2.2KW motor. Each take-up can load about 500-600kgs wire band coils according to requirements. The structure is like below photos:

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Sticking to the principle of quality for survival and reputatiton for development, our company continuously develops new products and improves their quality.
Hangzhou Suntech Machinery Co., LTD is sincere in cooperation with people from all walks of life to create jointly great success!