Automatic 3 in 1 Pulp Granule Orange Juice Beverage Filling Equipment with Pull Ring Cap

Automatic 3 in 1 Pulp Granule Orange Juice Beverage Filling Machine Plant Equipment with Pull Ring Cap

General:

This machine is used to produce granular juice for plastic bottle, there is seperate particle filler, which can fill granule pulp or particle, the machine combine rinser, juice filler, granule filler and capper in one unit, suitable to produce granular juice, dairy drink, tea drink, flavor drink, and other non-carbonated drink.Washing, Filling, Capping Machine is with high precision and speed to fill juice. It adopts bottle-neck block technology, not only avoiding second pollution to the bottle-neck, but also realizing filling different specs of bottles in one equipment, which greatly improved commonality of this equipment.Main-frame machine adopts frequency controlling electric motor, which is much convenient to adjust speed in scope of production capacity.

Working principle:

The empty bottles can be turned over 180~ along the conveying rail. The rinsing water will be injected inside bottles to take dirties out, the efficiency of bottle washing is high. The filling is fast, the amount of filling is accurately controlled and the dripping and leakage are avoided. The filling by spring type liquid lever controlling filling valve, no dripping. The liquid lever is easy to control. All construction made of SUS304, There is no dead corner inside filling valve. The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable. The whole machine is controlled by PLC with touch-screen as the human- machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically. The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.

Washing part:

1. Except the down framework, the transmission parts and some parts that must be made of special materials. Other parts are all made of stainless steel 304.
2. The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
3. The gripper is made of stainless steel, the position where hold the bottleneck is made of food standard rubber;
4. The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
5. Rinsing time can be guaranteed for 4 seconds.
6. By adjusting the height of the rotary parts to adapt for different bottle height
7. The motivation is driven from the driven system in the framework passed by gear.
8. The supplying of rinsing water is controlled by solenoid valve
9. The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
10. The rinser is driven by driving system positioned inside machine frame via gear transmission.
11. Rinser using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the side wall and bottom to make the bottle clean.

Filling part:

There is agitation motor on top of filling tank to make sure average filling into each bottle. After the material enters the liquid tank, the granule needs to meet the suspension requirements, so the stirring motor needs to be continuously stirred. After the material is stirred , the granules are uniform under the action of the suspending agent.
1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole
valve is made of 304 stainless steel.
3) Filling system has CIP circulation system cleaning pipeline: drain after full tank cleaning. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
4) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve moves up and leaves the bottleneck when it finishes filling.
5) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
6) The motivation of the filler is derived from the driven system in the framework and passed by gear.
7)There are vision glass in the liquid tank, you can see the filling material.

Capping part:

1) Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
2) Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
3) The capper is equipped with inlet bottle detection switch.
4) Centrifugal way of cap arranging is adopted to reduce damage of caps.
5) A cap inspecting system is applied to control on-off of cap elevator.
6) Stainless steel plunger and mechanical stirring gland to ensure that the gland is healthy and reliable. The capper has the out loading function which could decrease the broken bottle number.
7) Special cap fixing and discharging mould for correct cap loading;