3 In 1 Monobloc Glass Bottle Carbonated Drink Filling Machine Soda
Water Filling Equipment With Ring Pull Cap
>>>Overview of Production Line:
The equipment is used to produce carbonated drink beverages.
Rinsing, filling and capping are integrated in one machine.The most
advanced technology from Japan and Germany is employed in the
design. Spring cramps are used in the bottle washing process. The
empty bottles can be turned over 180~ along the conveying rail.
There are two times of internal and external washing, the
efficiency of bottle washing is high.The fixed liquid surface
filling is used. The filling is fast, the amount of liquid is
accurately controlled and the dropping and leakage are
avoided.Valve opening device: the device is composed of air
cylinder, electromagnetic reversing valve and signal detection
element. When there is a bottle, the bottle will be detected with
proximity switch signal, at the same time,, make the
electromagnetic reversing valve action, open valve cylinder will be
trigged, make the filling valve open inflatable filling; when there
is no bottle, the electromagnetic reversing valve power loss,
liquid tank valve rod retracted, make the filling valve does not
open, avoid CO2 escape in the tank.Valve closing device and exhaust
cam valve closing device is forced after filling, the control valve
rod to the closed position, make the air injection valve and liquid
valve closed at the same time, and then by the exhaust cam push the
exhaust valve rod, the CO2 in the bottle, prevent the bottle bubble
from the valve, the exhaust valve rod evenly push about 3mm
position.The liquid lever is easy to control. All construction made
of SUS304, There is no dead corner inside filling valve.The
magnetic torque is used for screw capping. The power of screw
capping can be adjusted without steps. The power of the screw
capping can also be fixed, and the caps will not be damaged, the
capping is reliable.The whole machine is controlled by PLC with
touch-screen as the human-machine interface. The amount of the
drinks in the storage tank can be controlled automatically. The
filling and capping will be stopped automatically when there is no
bottle. When bottles are cramped wrongly or when caps are not
available, the machine can be stopped automatically.The frequency
changing technology is used to adjust the operation speed
sleeplessly. The production capacity can be displayed digitally and
can be adjusted conveniently.
Rinsing part
1) Except the down framework, the transmission parts and some parts
that must be made of special materials. Other spare parts are made
of stainless steel 304.
2) The roller bearing is made of stainless steel, the sealing ring
is made of EPDM material, and plastic is made of UMPE.
3) The gripper is made of stainless steel, the position where hold
the bottleneck is also made of stainless steel, compared with the
traditional rubber gripper, it is much hygiene, durable, and no
quick-wear parts, the screw parts of the bottleneck can avoid being
polluted by the rubber gripper.
4) The gripper equipped with high-efficient spray nozzle, it can
develop to any position of inwall of the bottle, and can save
rinsing water. There is a cover above the spray nozzle which can
prevent water spilling; and there are regulatory recycle slot and
recycle pipes under the nozzles. 5) Rinsing time can be guaranteed
for 4 seconds.
6) By adjusting the height of the rotary parts to adapt for
different bottle height.
7) The motivation is derived from the driven system in the
framework passed by gear.
8) The supplying of rinsing water is controlled by solenoid valve.
Filling part
1. Filling valve use isobar machinery valve, High speed and big
flow, the high accuracy filling valve, filling speed fast, the
liquid level is stable.
2. Main drive adopt gear drive independent, high efficiency, small
noise, long life, maintenance-free, transducer can control the main
motor speed, the machine adopt Variable-frequency variable speed,
whole operations area ,engine base is stainless steel contain
carbon steel.
3. Guide bottle system, simple structure, according to bottle
style, can change.
4. No bottle , no filling.
5. The whole machine can be controlled automatically by PLC.
6. The liquid level reaches the end of filling pipe, when the air
circuit is cut off and the liquid stops the flow, and changes the
filling pipe length can change filling lever height.
7. Level height can be adjusted , bought from Nanjing , the best
valve in China.
8. The machine important parts and electrical elements is import
brand.
9. The rod of the exhaust valve is pushed by the exhaust cam to
gradually discharge the remaining compressed air from the upper
part of the bottle into the atmosphere to ensure no foaming when
the bottle is removed from the filling valve.
10.The filling system can connect a CIP circulation system to wash
the pipeline .This system can clean the liquid pipe, liquid tank
and filling valve etc. effectively.
Capping part
1) Cap distributing chute is equipped with reverse cap stop and
reverse cap pick-out mechanism.
2) Cap distributing chute is equipped with a photocell switch to
stop the capper when there is no cap inside the chute.
3) The capper is equipped with inlet bottle detection switch.
4) Centrifugal way of cap arranging is adopted to reduce damage of
caps.
5) A cap inspecting system is applied to control on-off of cap
elevator.
6) Stainless steel plunger and mechanical stirring gland to ensure
that the gland is healthy and reliable. The capper has the out
loading function which could decrease the broken bottle number.
7) Special cap fixing and discharging mould for correct cap
loading;
| Model: | DCGF12-12-6 | DCGF18-18-6 | DCGF24-24-8 | DCGF32-32-10 | DCGF40-40-12 |
| Capacity | 0-3000BPH | 0-5000BPH | 0-7000BPH | 0-9000BPH | 0-12000BPH |
| Applicable bottle: | Glass bottle,Pull Ring Cap |
| Applicable filling content: | carbonated beverage/ gas water |
| Applicable filling range: | 200-1500ml |
| Main motor Power: | 5KW | 5.5KW | 6.5KW | 6.5KW | 8KW |
| Air consumption: | 160KG | 200KG | 300KG | 500KG | 600KG |
| Rinsing pressure: | 0.2Mpa | 0.2Mpa | 0.2Mpa | 0.2Mpa | 0.2Mpa |
| Filling temperature: | ≤4℃ | ≤4℃ | ≤4℃ | ≤4℃ | ≤4℃ |
| Filling precision: | ≤±2mm | ≤+2mm | ≤+2mm | ≤+2mm | ≤+2mm |
| Filling pressure: | 0.28Mpa | 0.28Mpa | 0.28Mpa | 0.28Mpa | 0.28Mpa |
| Compressed air pressure: | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa | 0.7Mpa |
| Material: | Body-SUS304 |
| Dimension(mm): | 2200*1600*2200 | 2400*1900*2200 | 2800*2150*2200 | 3700*2800*2200 | 4200*2850*2200 |
| Weight: | 3200KG | 4000KG | 4700KG | 5700KG | 6300KG |
