5000BPH Monoblock Automatic Hot Filling Machine Plastic Bottle Fruit Orange Juice Filling And Capping Machine equipment

CGF18-18-6 Automatic 5000BPH Monoblock 3 In 1 Plastic Bottle Fruit Orange juice bottle filling and sealing machine factory

The purpose of hot filling above 85℃ is for juice with antiseptic. We fill pasteurization juice into sterilized bottles, it will give more guarantee to keep juice natural flavor.The filling till capping including bottles, caps should be put in class 100 aseptic room.

Rinsing part

1. Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.

2. The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.

3. The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.

4. The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.

5. Rinsing time can be guaranteed for 4 seconds.

6. By adjusting the height of the rotary parts to adapt for different bottle height

7. The motivation is derived from the driven system in the framework passed by gear.

8. The supplying of rinsing water is controlled by solenoid valve.

Filling part

1)This filler is developed on the basis of digesting and absorbing advanced technology introducing from abroad and is with international advanced level. It is mainly used for filling hot temperature drink.It is advanced in construction , steadily in performance, safe in operation , easy in maintenance high in production efficiency, and the speed can be regulated infinitive. The filler is the ideal choice for drink factories of small and middle size.

2)The bottles will be taken into filler by conveyor, the dia plate will turn each bottle to be caught by holding clap, with driven energy of motor, the holding claps will go up and down as main axis, when clap hold bottle, it will go up to press bottle mouth closely to filling head, at the meantime, filling value open and start to fill, when the bottle mouth leave the filling head, filling stop.

3)The whole machine is made of SUS304. The filling head is spring type without dead angel, no dripping. Easy for clean and maintenance. The holding clap model is suitable for all bottles with same bottle neck, it is easy for change bottle shape and volumes. The filling valve is set with CIP rinsing cups;

Capping part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.

1) Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electro mechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationary), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine focused on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality)

2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.

3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.

4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.

5) A bottle inlet detect switch is settled on the screwing capper.

6) There are aseptic nozzles between the transition poking wheel and filling parts to rinse the product rested in the bottleneck screw parts.

7) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

8) By adjusting the height of the rotary parts to adapt for different bottle height.

9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.

10) The main parts of the screwing capper are processed by the digital-control processing center

Electrical apparatus:

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