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Fully Automatic Juice Beverage Filling Machine Fruit Juice Bottling Equipment

Zhangjiagang Jiayuan Machinery Co.,Ltd.
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Address: No. 198, Zhenbei Road, Leyu Town, Zhangjiagang City, Jiangsu Province, China

Contact name:Evan Chu

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Zhangjiagang Jiayuan Machinery Co.,Ltd.

Fully Automatic Juice Beverage Filling Machine Fruit Juice Bottling Equipment

Country/Region china
City & Province jiangsu
Categories Plastic Extruders
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Product Details

 

Fully Automatic Juice Beverage Filling Machine Fruit Juice Bottling Equipment

 

 

Introduction

 

 

The high-quality stainless machine is made and designed through introduce of technology from Germany KRONES Co., which has stained to the national top. It is mainly used for filling carbonated beverage with the method of holding the bottoms of the bottles. Adopting PLC control, automatic liquid level inspecting and hygienic structure, which is convenient to be operated and maintained.

 

The machine obtains advantages of high reliability, high efficiency, high grade of automation and easy operation, etc.

 

 

washing part

 

 

 

This part is made of SUS 304 stainless steel, the bottle clamp is hygienic and durable.

The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and aso saves rinsing water.
All sliding bushes of lifting device use anti-corrosion maintenance free bearing and the rinser is driven by driving system positioned inside machine frame via gear transmission.

 

 

filling part

 

 

Rotary wheel fully made of stainless steel SUS 304

Gravity filling method

Filling valves aer reasonably structured with accurate filling.

Level of cylinder is controlled with float-ball

Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.

 

 

capping part

 

Capper should have highest precision, influence very much with stability and realiable of the filling monoboc.

The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspection system is applied to control on-off of elevator.

 

Technique parameter

 RCGF24-24-8RCGF32-32-10RCGF40-40-12
Productivity10000BPH14000BPH15000-20000BPH
Rinsing Head243240
Filling Head243240
Capping Head81012
Bottle Volume350ml~2000ml±10ml350ml~2000ml±10ml350ml~2000ml±10ml
Bottle Diameterφ50-92mmφ50-92mmφ50-92mm
Bottle Height150-310 mm150-310 mm150-310 mm
Filling Tolerance±2%±2%±2%
Cap Size28mm and 30mm PE Standard Caps28mm and 30mm PE Standard Caps28mm and 30mm PE Standard Caps
Air Pressure0.6MPa0.6MPa0.6 MPa
Air Consumption500 L/min500 L/min500 L/min
Filling Water Consumption6 m3/h7.5 m3/h9 m3/h
Rinsing Water Consumption2 m3/h2.5 m3/h3 m3/h
Motor Power7.68kW9.18kW9.18kW
Voltage380V380V380V
Dimension(L×W×H) 2750*2180*2200mm(L×W×H) 3600*2800*3150mm(L×W×H) 3600*2800*3150mm
Weight5300kg8000kg12000kg
Filling PrincipleGravity FillingGravity FillingGravity Filling
Features

1. Bottles are delivered by suspension type clip bottle mouth conveying structure (except bottle out star wheel), bottle in adopts air conveying device, in the bottle washing station with flexible bottleneck clamp clamping, so that machine is more stable during operation , reliable, high-speed operation to adapt to the requirements of the machine.

2. Dimidiate-type washing hand tongs, empty bottles with the guide rail automatically turn 180 º on to wash in and out of the bottles.

3. Bottle Juice filling machine uses normal pressure filling technology is filling fast, reliable, non-drip, level accuracy. The machine has no bottle no filling characteristics.

4. The whole bottle juice filling machine adopts advanced man-machine interface operation, PLC control, variable frequency stepless speed regulation, such as automatic control technology, so that the whole of the high degree of automation, more reliable performance, production capacity can be adjusted continuously.

 

 

 

FAQ

 

First of all, before we operate Automatic Particles beverage/ fruit juice/water filling machine, to clearly understand the instructions clearly Automatic Particles beverage/ fruit juice/water filling machine, first read through the instructions again, adjust and use the familiar Automatic Particles beverage/ fruit juice/water filling machine , the operating time must be in strict accordance with the instructions to Automatic Particles beverage/ fruit juice/water filling machine instructions , pay attention to details of the problem , certainly the details determine success or failure

 

Secondly, in accordance with the instructions on the machine for regular repair and maintenance of the Automatic Particles beverage/ fruit juice/water filling machine fuselage Oil it , so Automatic Particles beverage/ fruit juice/water filling machine body as far as possible to protect the reservoir , so that the air can be isolated to avoid Automatic Particles beverage/ fruit juice/water filling machine rusty , well protected Automatic Particles beverage/ fruit juice/water filling machine body, and this is a way to extend the life of the 3 in1 filling machine .

 

Once again, we have to pay attention to hot stand -sealing cloth for cleaning, not retained foreign body in the above , to ensure clean Automatic Particles beverage/ fruit juice/water filling machine try to avoid the amount of material for a long time into the mouth of the left cause corrosion .

 

Fourth, we should always check the machine to see contacts at various parts of the machine is good, important to ensure safe use of electricity, no electricity properly to prevent harm.

 

Fifth, if found faulty , we have to turn off the power , when necessary, by pressing the emergency stop button , and then deflated lift cover, and then close the voltage , check the reason , and troubleshooting.

 
 


Competitive Advantage:

  1. Simple structure, low investment
  2. This machine has three steps, first is washing, second is filling, third is sealing the bottle. 
  3. Low power consumption, better material SUS 304, SUS 316.
  4. Auto complete line, need less worker.
  5. The three functions of bottle washing, filing and capping are composed in one body of the machine.
  6. The whole process is automatic, no bottle no filling, no cap, machine will stop.

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