Active Member
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[China]
Address: South Xinyuan Road, Juqiao Economic Development Zone,Luyuan Town, Zhangjiagang City, Jiangsu Province, China
Contact name:Mike
Zhangjiagang Baisu Machinery Manufacture Co., Ltd. |
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Automatic Plastic Half Full Model Body HDPE Blowing Moulding Making Machine Mannequin Blow Molding Machine
QUICK VIEWS
1. SRB100N is specially used for whole body mannequins, half body mannequins, double leg mannequin.
2. Its output for whole body mannequin is 20 Pcs/hour, the output for 1.2m children body is 24 Pcs/hour.
3. Machine size is 6.8x4.3x6.0m, energy consumption avg. is 58.5KW, needs 2 workers for production.
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TECHNICAL PARAMETERS
| Machine Model | Mannequin Blow Molding Machine |
| Max Product Volume | 200 L |
| Machine Weight | 20.5 Tons |
| Machine Size | 6.8*4.3*6.0 m |
| Screw Diameter | 100 mm |
| Plasticizing Capacity | 300 Kg/hour for HDPE & C.C. |
| Clamping Force | 800 KN |
| Platen Size | 1260*1400 mm |
| Platen Opening Stroke | 600-1600 mm |
| Max Mould Size | 1050*1800 mm |
| Accumulating Volume | 15 L |
| Max Ejection Weight | 11.5 Kg |
| Max Product Weight | 8 Kg |
| Max Die Diameter | 500 mm |
| Total Power | 173.25 KW |
| Average Energy Consumption | 58.5 KW |
Click picture to see SRB100N whole body mannequin production video
PRODUCTION ARRANGEMENT
1. Machine Size: 6.8x4.3x6.0 m
2. Production Area: 12.5x7.5 m
3. Minimum Workshop Height: 7 m
4. Air Supply Requirement: 1.6m3/min, 0.8Mpa
5. Water Supply Requirement: 20 Tons
6. Machine Power Consumption: 65 KW
7. Production Line Power Consumption: 110 KW
8. Whole Line Electricity Arrangement: 800 Amps
9. Minimum Workers Number: 2-3 Workers
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Extrusion System
The extrusion system includes gear box, extrusioin motor, inverter,
screw, barrel, head and die. The extruder adopts gradient mixing
type with high-speed energy saving design. Material of screw: High
quality nitriding steel 38CrMoAlA,with nitriding surface
HV≥800,brittleness≤2. Material of barrel: High quality nitriding
steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The
head runner has good design and head matel is processed for higher
hardness. The die and core will be made according to your product
design and size.
Clamping Unit
Clamping unit is composed of front & back platens, clamping
seat, carriage seat, mould stroking & clamping hydraulic
cylinders, synchronizing mechanism, with the structure of nether
crank design. Platen movements open & close, carriage up &
down is assisted with linear guide rails & ball bearing sliders
to increase action smoothness and position precision. The end
positions & slow speed positions are controlled by proximity
switches or transducers. Our nether bent arm central clamping
structure insures the clamping force bearing to mould in balance,
easy for scraps auto-deflashing, also good for mould's lifespan.
Electric Control
The electrical control system is composed of operation panel,
temperature control module, PLC, input & output module,
proportion board, contactors, voltage stabilized source, air
swtiches, mid relays, proximity switches, inverter and motors. The
operation panel contains power switch, touch screen, alarm, hot
cutter knob, auto cycle button, emergency stop button, action
reversion button, extruding speed button.
Hydraulic System
The hydraulic system is mainly composed of motor, pump, pressure
regulating valve block, reversing valve blocks, cylinders and oil
chillers. It controls platens open & close, carriage up &
down, extrusion system up & down, blow pin actions, or even
spinning cut and so on. Our hydraulic system has been updated with
proportion valve and mechanical shuttle valve for action stability
and precision. It insures the oil pressure output fast but smooth,
action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air
filters, air tubes, fast plugs and so on, for controlling the
actions of head inner blowing, blow pin blowing, auto-deflashing,
or pushing in & out for some special moulds. The necessary air
pressure is 0.4~0.6 Mpa, air consumption is 0.6~0.8 M3/min. The
water system contains water distributing blocks, ball valves,
tubes, connectors and so on, for chilling the screw & barrel,
hard gear box, blowing units and moulds. The necessary water
pressure is 0.2~0.4 Mpa, water consumption is 2500L/hour.
Automatic Production
our machine supports auto-deflashing control system and pneumatic
hardware, the scraps can be on-line removed automatically through
auto-deflashing mould. Scraps fall down and slide outside of
machine through a slide channel. The finished products are pushed
out from another side together with platen carriage down action
with the guidance of bottle collective shelves. The conveyer system
can be equipped to take scraps into crusher, and convey the
finished products to leakage tester or packing table. During the
producing period, the machine can work automatically without the
worker's help.
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes
charge of material mixing and feeding, he collects the crushed
scraps into color mixer, operate the material mixing of new
material, crushed material and color master batch. After mixing he
carries material into material source tank, the auto-loader will
feed material automatically. The other worker takes charge of
bottle packing, and take the packaged bottles into storage area.
Plastic Mannequin Body Blow Molding Machine SRB100N is accumulating extrusion blow moulding machine for 200L as maximum, specially used for whole body mannequins and models, 100~150L open-top drum and barrel. Its production output for whole body model is 27 Pcs/hour, for double leg mannequin is 30 Pcs/hour, for 150L drum is 24 Pcs/hour. SRB100N is popular due to its clear product positioning, wide application range, high quality/price rate, stable performance, easy operation and maintenance.
