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[China]
Trade Verify
Address: Economic Development Zone of Wucheng County, Dezhou City, Shandong Province
Contact name:George
DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD. |
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Verified Suppliers
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304 Stainless Steel Two Emulsion Tanks Emulsion Bitumen Plant With
Continuous Production
Description
Emulsion bitumen plant is mainly used for the production of
emulsified asphalt and modified emulsified asphalt, and is widely
used in highway construction and highway maintenance construction.
GRL series is a new generation product developed with stable
quality and high production efficiency. It can meet the
requirements of various construction processes.
Generally speaking, depending on the technology adopted for bitumen
emulsions production two types of plants are available in the
market: batch plant and continuous plant (also called “in-line”
plant). Based on our know-how and experience, we adopt for our
plants the continuous system as very easy to operate and very
flexible in terms of type of emulsion to be produced. Being fully
committed to satisfy our customers, the emulsion plants we
manufacture ensure easy installation, quick commissioning and
trouble-free operation.
Features
1. To control the rate of the bitumen and the soap water, the flows
for bitumen and soap water are controlled individually, the bitumen
is pumped with gear pump with flowmeter, while the soap water is
pumped by centrifugal pump with electric valve and flowmeter, also
it is equipped online bitumen content analysing system to check the
content of the bitumen.
2. Stainless steel soap water tanks, pipes and valves, which is
highly resistant to heat and corrosion.
3. Stainless steel thermal insulated soap water tanks with heat
transfer oil pipe inside ensures rapid heating.
4. Heat transfer oil insulated all stainless steel rotor and stator
emulsion colloid mill driven by 37 kW motor, multilevel shearing
and high quality finished products.
5. High viscosity heat insulated bitumen pump equipped with safety
valve.
6. Independent control room, unique PLC temperature and rate
control system, visual operation, easy to use.
7. The whole system is built in a container and is suitable for sea
shipping..
Components
Based on the working principle of the plant, the plant is mainly
composed of soap water system, bitumen system, colloid mill system,
cooling system, control system, pipes and valves.
1. Bitumen System
Bitumen system includes bitumen pump, flowmeter and valves.
With the flowmeter, the bitumen pump is accurately controlled.
2. Soap water system
Soap water system mixes and transfers the soap water. Mixing system
includes water pump and soap water mixing tank. Transferring system
includes pump, flowmeter, filter, electric valve and one-way valve.
Soap water tank with level meter ensures accurate measurement and
formulation of the soap water, and the soap water is heated by the
heat transfer oil pipe and timely monitored by the thermometer.
3. Colloid mill
The mill adopts multilevel rotor and stator bits, which has high
speed shearing.
Driven by 37 kW motor with 2940 rpm rotate speed.
5 and 6 rows of bits ensure the bitumen has excellent particle
range.
Heat transfer oil heated, adjustable gap between rotor and stator.
4. Cooling system
Plate heat exchanger with 10 m2 cooling area.
5. Control system
The system is controlled by PLC; with manual/auto controlling modes
optional.
Its online bitumen content analysing system monitor the rate of the
bitumen and soap water timely, ensure the output products meet the
requirement of the operator.
With a data table system, production data can be recorded.
6. Pipes and valves
High quality valves and pipes, arranged according to the fields
requirement.
| Item | Unit | Parameter | Remark |
| Main function | Modified bitumen emulsion, normal bitumen emulsion | ||
| Output | t/h | 6 | |
| Fineness | μm | 1-5 | |
| Bitumen range of content | % | 10-70 | |
| Dimension | m | 6.8×2.2×2.53 | 1×40 HQ Container design |
| Water heating way | Thermal oil indirect heating | Thermal oil outside | |
| Water tank volume | m³ | 3 | |
| Max soap tank volume | m³ | 1.4 | Per soap tank |
| Bitumen pump flow | m³/h | 5 | |
| Total power | kw | ＜34 | |
| Power supply requirements | 380 V 50 Hz AC power supply | Copper Wire with 50m Cable > 25mm² | |
| Thermal oil temperature | ℃ | 200-250 | |
| Thermal oil exchange surface in water tank | ㎡ | 7.15 | 40m (м) |
| Thermal oil volume | m³ | 0.08 | |
| Temperature tolerance | ℃ | ＜1℃ | |
| Content tolerance | % | ＜1% |
Our advantages
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD.,
specializes in designing and manufacturing asphalt equipment,
mainly including asphalt melting equipment for drum/box/bag
packing, asphalt tank, asphalt emulsion equipment and asphalt
sprayer, also we have the big advantages as below,
1. Independent design and professional manufacturer.
2. Production capacity over 200 sets per year.
3. All equipments with compact structure, suitable for container
load.
4. Select premium steel with high quality.
5. Complete production control with detailed record and video.
6. Our factory had passed ISO system authentication, including
ISO9001, ISO 14001, OHSAS18001.
7. We manufacture our standard equipment, also welcome OEM and ODM.
Our service
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD.,
specializes in designing and manufacturing asphalt equipment, you
may get as below,
1. Design drawing as your requirement
2. Equipment solution as your real condition
3. Quality equipment as your order
4. Quick response as your time
5. Fast delivery as your demand
6. Complete warranty as your expect
Quality product, quick response and cost saving.
Delivery and shipping
1. Production time around 5-15 days per set
2. Suitable for 40 HQ container loading
3. Trade terms EXW, FOB, CFR, CIF
After sale service
1. Warranty one year
2. Online support service and video technical support
3. Free spare parts
4. Field installation, commissioning and training, field
maintenance
