Active Member
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[China]
Address: No.Xianlu Road ,Huqiao Town ,Liyang ,Jiangsu China
Contact name:lu
Shandong Encke Import and Export Co.,Ltd. |
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Moving Floor Discharge Used Wood Chip Pellet Production Line Automated
Complete biomass pellet production line is designed for industrial production to make biomass pellets from any type of agro and forestry wastes. The finished wood pellets are widely used for heating purposes of industrial boilers and large power plants as well as home use to alleviate the energy crisis and meet eco-friendly requirements.
The raw material to make wood pellets is always wood logs, wood
shavings, wood sawdust, wood chips, biomass straw, forest waste
etc.
Typical process flow –wood logs is example into wood pellets:
Debarking → Chipping → Milling → Drying → Pelletizing
→ Cooling → Bagging (the storage ssytem shall be
designed when the line is automatic )
Make pellet request:
- Material Size : < 5mm
- Moisture : 12-15% according to different material .
Related equipment :
Wood chipper :
To chip the wood log into 20-30mm chips .
Drum wood chipper series products are production of special
equipment, the product is widely used in particleboard factory,
medium and high density fiber board factory, stubble plant, biomass
wood pellet plant, wood factory and other industries and
manufacturers in the production of equipment for preparation before
the section. This product structure is advanced, high-quality
cutting blade material, the raw material adaptability, convenient
operation and maintenance. Cutting path is the main raw material of
wood, wood cutting, processing residues, such as branches,
branches, slab, slat cores, logs, veneer scrap, etc.), can be used
to cutting non-wood raw materials (such as sugar cane, reed,
bamboo, etc.).
| Type | BX215 | BX216 | BX218 | BX2113 |
| Feeding mouth size (mm) | 160*400 | 230*500 | 300*680 | 450*700 |
| Blade (pc) | 2~3 | 2~3 | 2~3 | 2~3 |
| Knife roll speed(rpm) | 592 | 590 | 650 | 500 |
| Max size allowed(mm) | 160 | 230 | 300 | 400 |
| chip size(mm) | 30 | 30 | 30 | 38 |
| Capacity(t) | 3-4 | 7-8 | 12-15 | 15-30 |
| Main power(kw) | 45 | 55 | 110/132 | 200-250 |
| Feed roller motor power(kw) | 2.2-3 | 3-4 | 4-5 | 7.5*2 |
| Oil pump power(kw) | 1.5*1 | 1.5*1 | 1.5*1 | 3*1 |
| Weight(kg) | 2990 | 4070 | 7000 | 11840 |
| Dimension(mm) | 1470*1550*970 | 1800*1900*1210 | 2200*2150*1500 | 3670*2517*2050 |
| conveyor(kw) | 3 | 3 | 3 | 3 |
Hammer mill :
To mill the wood chip into 6mm sawdust .
Advantage:
High milling efficiency, uniform milling , strong anti-blocking
ability for high moisture and high grease materials, wide
applicability, long life of hammer and screen. The Supreme Hammer
Mill is with reasonable design and excellent manufacturing. It
adopts SKF bearings, famous brand motors and brand-name couplings.
The main vulnerable parts are metal wear-resistant materials, which
adopt high-precision rotor dynamic balance. After the final
assembly, the 3D vibration intensity test is completed.
With US PATENT WHICH WITH HIGHER CAPACITY COMPARED WITH SAME POWER
AND MATERIAL :
The screen would be vibrating on the working which solve problems
that high moisture difficult to discharge .
Increased hammer impact plate, added more hits, high efficiency,
for wood material milling, the impact part of the chamber is made
of manganese steel, wear-resistant and impact resistant.
| Type | Mai shaft speed | Main power | (Kw) | Blade QTY | Sceen size |
| (Rpm) | (Kw) | (Kw) | (Pc) | (mm) | |
| 68X40ZJ | 2950 | 22-37 | 1.1 | 48 | 870*405 |
| 68X60ZJ | 2950 | 45-55 | 1.1 | 72 | 870*600 |
| 68X80ZJ | 2950 | 75-110 | 1.1 | 96 | 870*800 |
| 68X100ZJ | 2950 | 110-132 | 1.1 | 120 | 870*1000 |
| 68X120ZJ | 2950 | 160-250 | 1.1 | 144 | 870*1200 |
Rotary Dryer : Reduce the moisture of wood sawdust.
Under the suitable size of raw material ,the moisture is requested
between 12-18% ,if more water content would cause cracked pellet
,if less would no formed . So dryer is necessary when moisture is
out of requested arrangement .
The wet material is conveyed by screw . Feeding side generate hot
air (furnace ,boiler etc)with wet material is sucked into inner of
dryer by draught fan . As the dryer rotates continuously, the water
inside material is evaporated by three ways .Another benefit of
heating the toughness is enhanced, thereby increasing production
efficiency, especially those with higher density, such as hardwood.
Heating enhances the toughness of the raw materials and acts to
soften the natural lignin in the raw materials.
Ring Die Pellet Mill : Make 6-8mm wood pellets.The capacity is
1-20th .
Pellet Mill adopts high-precision gear-drive structure.
Ring Die adopts quick disassembly hoop design.
Main parts adopt imported NSK bearings or buyer point the brand
Adopt international advanced horizontal compensation serpentine spring coupling.
Strengthen the working intensity of main parts by materials selection, heat treatment and other technologies, which ensure the machine can meet the pelletizing requirements of diverse biomass materials.
Directly lubricate the main parts through main shaft without stopping the pellets production.
Soft-start system and overload protection in electrical cabinet
Cooler : Cool down hot wood pellets, not higher than room temperature 3-5
℃.
Bagging Machine : Pack finished pellets into bags.
Storage system :
Moving floor is a hydraulically-driven moving-floor conveyance
system for moving bulk material or palletizedproduct, which can be
used in a warehouse, loading dock or semi-trailer. It automates and
facilitates loading and unloading of palletized goods by
eliminating the need for a forklift to enter the trailer.In thoes
system ,it can storage in large amount and avoid block of sawdust
,wood chip .The moving floor can be used in storage silo ,open
concrete made storage system .
Storage silos are cylindrical structures, typically 10 to 90
ft (3 to 27 m) in diameter and 30 to 275 ft (10 to 90 m) in height
with the slipform and Jumpform concrete silos being the larger
diameter and taller silos. They can be made of many materials. Wood
staves, concrete staves, cast concrete, and steel panels have all
been used, and have varying cost, durability, and airtightness
tradeoffs. Silos storing grain, cement and woodchips are typically
unloaded with air slides or augers. Silos can be unloaded into rail
cars, trucks or conveyors
Conveying equipment
A conveyor system is a common piece of mechanical handling equipment that moves materials from one location to another. Conveyors are especially useful in applications involving the transportation of heavy or bulky materials. Conveyor systems allow quick and efficient transportation for a wide variety of materials, which make them very popular in the material handling and packaging industries.In the pellet line ,what used most is belt conveyor ,screw ,elevator etc .
Our service
As a professional and experienced supplier of turn-key projects in
China, we have the ability
to provide full services for customers:
1. Complete project design
2. Equipment manufacture and project engineering
3. Machinery delivery service to most of the locations in the world
4. Plant installation and commissioning service
5. Staff training and project managements
6. Spare parts supply and lifelong consultation service
7. Possible financial and banking services for some projects
More pls contact us .
Email:sales001@sdencke.com
Whatspp&wechat&line:18562307530
