Automatic Robot Packaging Machines Robot Palletizer Carton Loader 30 KW

Automatic Robot Packaging Machines Robot Palletizer Carton Loader 30 KW

Specifications

Automatic Robot Palletizer Carton Loader
1. 2-6-axis, servo-driven robot
2. PLC control system
3. Specilized Conveyors&Packing System

4. Adoption:ABB, KUKA,FANUC robots.

5. Suit:Case Bag Part transfer Can bottle ect

Product Specification

The Equipment is made up of following parts

1. Robot host machine and stander, with the adoption of ABB, KUKA,FANUC robots.
2. Packing grappling fixture.
3. 2.5 meters crossbar.
4. Control system

Working Principle and Main Structure

1. Working principle of packing

Robot grappling fixture grabs the bottles from the bottle conveyor, then the grappling fixture moves upwards above the bottle conveyor, grappling fixture moves upwards above the box conveying device, and then the bottles move downward into the box.

Main Structure

1. Box conveying device

The device conveys the boxes with hinge type flattop chain which is connected directly with the reducer to drive running of flattop chain. Its function is to put empty boxes into the machine, after loading the bottles, them output the boxes from the machine. According to the numbers of encasement, then to convey the empty boxes into the machine in groups , the empty boxes will be stopped in the loading position to wait for loading bottles, the boxes with bottles will be delivered out from machine rapidly. The stop time for loading bottles and the entire work processes are controlled by start , stop and change speed of the PLC motor.

1. Grabbing Bottle Device

Grabbing bottle device is adopted pneumatic grappling fixture with compressed air (0.20~0.25Mpa). The inflatable grappling fixture capsule is trans-shaped to grab this bottle, after exhausting , the grappling fixture capsule recovers , then to release the bottles; grappling fixture’s inflatable device and exhausting device is controlled by a three-way magnetic valve. The components of grappling fixture is taken special wedge-shaped structure and with the use of compression springs, when encountered unusual circumstances, the efforts will raise the grappling fixture, in this way when the grappling fixture is not aligning to grab bottles or the grappling fixture with bottles is not aligning to the boxes, it will not damage the bottles, boxes and machines. Another feature of grappling fixture is the use of aluminium structures with light weight and high strength.

Main Technical Parameters

1. Production capacity: (based on 500ml bottle) 36000 bottles /hour
2. Input power of whole machine : 5KW
3. Compressed air:a.

a. pressure of the air source:0.75 Mpa

b. running pressure: clinder 0.65~0.75 Mpa

c. air consumption : 1L/M

SPC-PRS Automatic Robot Palletizer Carton Loader

Characteristics:

(1) According to the set program and the products in place signal of the production line, the robot pick the products automatically from the production line.

(2) The PLC controls the whole system including signal exchange of the robot,products in place signal,beats position signal and other logical relations.

(3) This workstation has higher security attributes and better performance because close attention was paid to the system design and configuration.

(4) It enormous lessen the carriers' working strength because of automated production line.

Description of device adjusted for carton location

The device adjustment of the empty can location is adopted fixed location stopper and push-on joint air cylinder, to ensure grab conveniently and set the location accurately.

Description of palletizer output conveyor

The palletizer output conveying device is adopted with electric motor driving roller path. The conveyor will start after receiving the signal when the palletizer finishes stack,then carry the cartons out of the pallet station, manual work will be done to take them into the warehouse finally.

Description of electric system.

Electric controlling system includes safe light and electric switch,safety lock,start button box,optional switch for different working condition and etc, the control part of the whole system is controlled by PLC.

The system is used for:

Case palletizing

Bag palletizing

Depalletizing

Layer handling

Press tending

Machine load/unload

Part transfer

Can picking and placing