Active Member
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Address: Zhongyao,Xishan District, Wuxi, 214000, Jiangsu, China
Contact name:Vivian Xu
Wuxi Orient Anti-wear Engineering Co.,Ltd. |
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Low Carbon Chrome Molybdemun Alloy Steel Castings For Ball Mill Steel Liner
1. Hardness difference from surface to center is less than HRC2.
2. The steel liners have higher reliability in AG mills and SAG mills.
3. The Pearlitic Cr-Mo Alloy Steel mill liners are widely used for AG mills, SAG mills, large ball mills.
4. Impact value:AK≥100J.
The general advantages in ball mills are as follows:
Output Increased | 5~20% |
Power Consumption Reduced | 5~20% |
Maintenance Decreased | Above 98% |
The liners are easily installed and existing mills need no modification. | |
The additional advantages in cement mills are as follows:
No leakage of slurry |
No repairs during service periods |
Better reliability and stability |
Production Improvement |
Noise reduction |
PHOTO
Materials 1: Double-Media Quenching Cr-Mo Alloy Steel Series
We specially design the material for ball mill liners in mines, coalfired power plants and cement plants, etc.. With our
special double-media quenching process, the material can not only achieve ideal hardness (HRC48~55) but also
ideal toughness value (AK30~100J). It can completely meet the requirement of liners of large and middle-size ball
mills at home and abroad. The match of Middle Chrome Liners and High Chrome Cast Balls has been the typical model
in coal mills and cement mills. Meanwhile, the material is applicable to the teeth plates, armored plates and hammers
of crushers and excavator bucket teeth.
Materials 2: Pearlitic Cr-Mo Alloy Steel Series
The Pearlitic Chromium-Molybdenum Alloy Steel Liners are widely used in AG Mill,SAG Mill and Ball Mills.
Hardness: HB310-375 (equivalent to HRC33-42)
Impact resistant Value: Ak≥60J (60×10×10mm) in normal ambient temperature.
We can produce pearlitic Cr-Mo steel as per AS2074 Gr. L / 2B.
Customer-made Mill Liners
In addition to our patented Boltless Mill Liners, we can produce liners as per the request of customers.
So far, we have been the regular suppliers of mill liners for Magotteaux and Foster Wheeler Power Group.
Now, we have supplied steel caps inserted in rubber lifters for SAG mills and AG mills to some mines in Australia and New
Zealand.
Wear Parts for Crusher
Jaw plates and cheek plates for jaw crushers, blow bars and impact plates for impact crushers, cone liners for gyratory crushers, hammers for hammer crushers and concaves and mantles for cone crushers.
Depending on the specific working conditions, all wear parts can be ordered as Manganese Steel, high Cr cast iron or
Cr-Mo Alloy Steel.
Technical Parameters
Wuxi Orient Anti-wear Engineering Co., Ltd.
Chemical Composition & Mechanical Property of Wear-resistant Castings
Item | Cr-Mo Alloy Steel I | Cr-Mo Alloy Steel II | Cr-Mo Alloy Steel III | High Cr white iron | High Cr Alloy Steel | High Manganese Steel | Ni-Hard cast iron |
C | 0.30~0.50 | 0.65~0.90 | 0.40~0.90 | 2.40~3.20 | 1.1~2.2 | 0.90~1.30 | 2.40~3.60 |
Si | 0.50~1.20 | ≤0.75 | 0.70~1.20 | 0.60~1.20 | 0.60~1.20 | ≤0.08 | ≤0.80 |
Mn | 0.40~1.20 | 0.50~1.20 | 0.60~1.00 | 0.50~1.00 | 0.50~1.00 | 11.00~18.00 | ≤2.0 |
Cr | 1.70~2.50 | 1.50~2.50 | 4.00~7.00 | 12.00~30.00 | 11.00~30.00 | 1.50~2.50 | 1.5~10 |
S | ≤0.04 | ≤0.06 | ≤0.04 | ≤0.04 | ≤0.04 | ≤0.04 | ≤0.15 |
P | ≤0.04 | ≤0.06 | ≤0.06 | ≤0.06 | ≤0.06 | ≤0.06 | ≤0.15 |
Mo | ≤0.5 | ≤0.5 | ≤0.5 | 0.10~3.0 | 0.10~3.0 | ≤1.0 | ≤0.10 |
Cu | 0.10~0.60 | ≤0.25 | 0.20~0.40 | 0.10~1.00 | 0.10~1.00 | - | - |
Ni | ≤0.50 | ≤0.30 | 0~0.30 | 0~0.30 | 0~0.30 | - | 3.3~10 |
Re | ≤0.02 | ≤0.02 | ≤0.02 | - | - | - | - |
Equivalent Specifications | DL/T 681-1999
GB/T26651-2011 | AS 2074 L2B Mod | DL/T 681-1999 | GB/T 8263-1999 AS 2027 Cr27 AS 2027 CrMo 15/3 AS 2027 CrMo 20/2/1 ASTM A532 Class III type A 25% Cr ASTM A532Class II type B 15% Cr-Mo BS 4844 3E DIN1695 NFA32401. | GB/T 5680-1998 DL/T 681-1999 JIS G 5153-1999 ASTM A 128 DIN GX120Mn12 AFNOR:Z120Mn12 | GB/T 8263-1999 AS 2027/Ni-Cr1-550 AS 2027/Ni-Cr2-500 AS 2027/Ni-Cr4-500 AS 2027/Ni-Cr4-600 AS 2027/Ni-Cr4-630 ASTM A 532 1-A,B,C,D ASTM A 532 2-A,B,C,D,E ASTM A 532 3-A | |
Material Type | Martensite Steel | Martensite or Pearlitic Cr Mo Steel | Martensite Steel | Martensite matrix | Austenitic Mn Steel | - | |
Hardness | HRc≥48 | HB470 & HB 321~370 | HRc≥50 | HRc≥56 | HB≤300 | HRc≥56 | |
Impact Value | Ak≥40J | - | Ak≥10J | Ak≥4J | Ak≥80J | - | |
