Wuxi Jianlong Packaging Co., Ltd. |
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The automated packaging and palletizing system consists of automatic bag feeding system, automatic weighing and packaging system, automatic sewing machine, conveyor, bag reversing mechanism, weight re-checker, metal detector, rejecting machine, pressing and shaping machine, inkjet printer, industrial robot, automatic pallet library, PLC control system and other equipment, which can complete automatic quantitative packaging and palletizing process for granular materials, powder materials.
The automatic line is available for woven bags, PE bags, paper-plastic composite packaging bags, all-paper packaging bags, all-plastic packaging bags and open or valve port packaging bags. It is widely used in food, chemicals, engineering plastics, fertilizer, building materials, pigments, minerals industries. The automatic line has high packaging accuracy, no dust pollution, high degree of automation, and max. palletizing speed of up to 1000 bag / Hour or more.
Technical parameters
1. Material : powder, granules;
2. Weight range: 20kg-50kg / bag
3. Bag type: Open mouth bag or valve port bag;
4. Capacity: 200-1000 bags / hour;
5. Palletizing process: 8 layers / stack, 5 bags / layer, or according to the customer’s requirements
6. Capacity of pallet library: ≥10 pallets.
DCS-5U Fully Automatic bagging machine,automatic weighing and filling machine
Technical Features:
1. The system can be applied to paper bags, woven bags, plastic
bags and other packaging materials. It is widely used in chemical
industry, feed, grain and other industries.
2. It can be packed in bags of 10kg-20kg, with a maximum capacity
of 600 bags/hour.
3. Automatic bag feeding device adapts to high-speed continuous
operation.
4. Each executive unit is equipped with control and safety devices
to realize automatic and continuous operation.
5. Using SEW motor drive device can bring higher efficiency into
play.
6. It is suggested that KS series heat sealing machine should be
matched to ensure that the bag mouth is beautiful, leakproof and
airtight.
Workflow of automatic packaging machine:
1. Automatic Bag Feeder→
About 200 empty bags can be stored in two horizontally arranged
bagging trays (the storage capacity varies according to the
thickness of the empty bags). The sucker bagging device provides
bags for the equipment. When the empty bags of one unit are taken
out, the next unit's disc is automatically switched to the position
of taking out bags to ensure the continuous operation of the
equipment.
2. Empty bag extraction→
Extraction of bags over automatic bag feeder
3. Empty bag open→
After the empty bag is moved to the lower opening position, the bag
opening is opened by the vacuum sucker
4. Bag Feeding Device→
The empty bag is clamped at the lower opening by the bag clamping
mechanism, and the feeding door is inserted into the bag to open
the feeding.
5. Transition hopper→
The hopper is the transitional part between the metering machine
and the packing machine.
6. Bag bottom tapping device→
After filling, the device slaps the bottom of the bag to fully
implement the material in the bag.
7. Horizontal movement of solid bag and clamping and guiding device
of bag mouth→
The solid bag is put on the vertical bag conveyor from the lower
opening, and is conveyed to the sealing part by the bag mouth
clamping device.
8. Vertical bag conveyor→
The solid bag is conveyed downstream at a constant speed by the
conveyor, and the height of the conveyor can be adjusted by the
height adjusting handle.
9. Transition conveyor→
Perfect docking with equipment of different heights.
Technical parameters
Serial number | Model | DCS-5U | |
1 | Maximum packaging capacity | 600 bags/hour (depending on material) | |
2 | fill style | 1 hair/1 bag filling | |
3 | Packaging materials | Grain | |
4 | Filling weight | 10-20Kg/bag | |
5 | Packaging Bag Material |
(film thickness 0.18-0.25 mm) | |
6 | Packing Bag Size | long(mm) | 580~640 |
wide(mm) | 300~420 | ||
Bottom width(mm) | 75 | ||
7 | Sealing style | Paper Bag: Sewing/Hot Melt Adhesive Tape/Wrinkled Paper Plastic bags: thermosetting | |
8 | Air consumption | 750 NL/min | |
9 | Total power | 3 Kw | |
10 | weight | 1,300 Kg | |
11 | Shape size (length * width * height) | 6,450×2,230×2,160 mm |