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Tube Roll Former Downpipe Roll Forming Machine With Double Head Decoiler

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Address: Dikouzhang Bozhen Botou Cangzhou City Hebei Province China

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ZhongHeng Machine Manufacture Co.,Ltd

Tube Roll Former Downpipe Roll Forming Machine With Double Head Decoiler

Country/Region china
City & Province cangzhou hebei
Categories Manufacturing & Processing Machinery Agents

Product Details

Tube Roll Former Downpipe Roll Forming Machine With Double Head Decoiler

 

Description

 

(1) Overview

The product is matched special equipment for welded pipe production enterprise. It has many advantages, such as rapid Zinc supplementation, high working efficiency, low energy consumption, long work time and can be suitable for kinds of environment and so on. At the same time, it solves the problems of Zinc supplementation for thick wall welding tubes, square tubes, industry type welding which the other similar products can not solve. It is the domestic only professional zinc spraying welded pipe special equipment.

(2) Arc spraying principle

Principle:Two sprayed Zinc wires do self-consumption electrode, and then arc which burns on the end of the wire material melts the wire which is sent into equably. Then through the compressed air, atomize the melting wire material to small particles that uniformly distribute and gush to workpiece stroke coating. When spraying, it needs to intersect a certain angle (usually 30-60°). Continuous sent two zinc wire respectively connects the positive and negative of the power. The end of the wire contacts the striking of arc, under the action of the power supply, Arc keep stable combustion, and at the back of the Arc occurrence point, let the melting wire atomize to particles through high-speed compressed air, and then spray into the base material surface which is after pretreatment, finally form the coating.

(3) Feathers

Spraying efficiency is high,operation is easy and safe

Bond strength of the coating and base material is high.

Deposition rate is high,spray deposition rates is more than 78%

Wire feed rate is accordant and stable, than can ensure fast, reliable of the striking of arc.

The machine can work continuously and stably for long time.

The equipments is specially suitable for machine unit for high-frequency straight seam welded pipe to spray for the welding line

(4) Operation

Before the spraying job, the users must thorough reading the whole equipment specifications, and clear up the construction site and then reasonably decorate good equipment position, pay attention to take shelter from rain and proof dust.

 

Specification

Raw materialHot rolled steel, cold rolled steel, galvanized steel
Round tube outer diameter76-165mm
Wall thickness Round tube2.0-6.0mm
Square tube70*70mm, 90*90mm, 110*110mm,130*130mm
Rectangular tube60*80, 80*100, 100*170, 120*140
Wall thickness Square & Rectangular tube5.5mm
Tube welding speed15-50m/min
Main DC Drive160kW*2
High frequency welder600kW

 Main components

 

1.Uncoiler  

I.D. of steel strip: Φ600~Φ800mm

O.D of steel strip: Φ1800mm

2.shearing and butt-welding

insure two-coiled steel strips shearing tidily and then welding together and leveling weld seam.

3.Hoop cage

Usage: ensure main machine to run continuously while welding two coiled strips.Accumulating volume: 300m.

4. Feeding device

Vertical guide roll: one pair

Roller for leveling: 7 Rollers

5. Forming device

O.D.: φ60~φ165mm

Wall thickness: 1.5~5.0mm

6. Guide device

two rollers and with pieces for guiding in the middle.

7. Cooling device

Cooling tube

8. Sizing device

Diameter of the pipe: φ60~φ165mm

Wall thickness: 1.5~5.0mm

9.Straightening machine

It is mainly used for straightening of finished pipe roughly online.

10. Computer-controlled cutting saw

Maximum running speed of the vehicle: 60 m/min

Cutting diameter: φ60~φ165mm

Cutting thickness: ≤5.0mm

Cutting tolerance: 0~6 mm

Maximum Cutting speed :6 times/min

11. Solid State H.F. Welder

Solid State type, include Rectifier cabinet, Inverter cabinet, transformer, control panel, cooling system

12. Transmission system

It’s DC Motor with speed reducer, through gearboxes and universal joints to drive forming and sizing unit

13. Runout Conveyor

Move out finished steel tubes

14. Roller set

Order according to tube sizes

Advantage

1. Any small problems will be solved at the most prompt time.

2. We always offer relateive technical support,quick response,all your inquire will replied within 24 hours.

3. We can delivery your goods within 25 workdays.

4. OEM service.

Machine picture

 

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