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High Speed Single Station Stator Winding Machine For Big Size Electric Stator

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High Speed Single Station Stator Winding Machine For Big Size Electric Stator

Country/Region china
City & Province shenzhen
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Product Details

XT-01D single station Stator Coil Winding Machine ,high speed Stator Winding Machine for big-size electric stator

 

Single station stator winding machine,big-size motor winding machine

 

XT-01D is a most versatile winding machine, It can apply to stators with dimensions from Ref:  Ø20 mm to Ø130mm

 

And wire dimensions from Ref: Ø0.2 mm to Ø2.0mm.

 

 

How to choose the correct winding machine?

 

When choosing the correct coil winding machine, there are several factors to consider. Here are some key points to keep in mind:

 

1, Application: Determine the specific application for which the coil winding machine will be used. Different machines are designed for different types of coils, such as transformers, motors, inductors, or solenoids.

 

2, Coil Specifications: Consider the specifications of the coils you need to wind, such as wire gauge, coil diameter, number of turns, and winding pattern. Ensure that the machine you choose can accommodate these specifications.

 

3, Automation Level: Decide on the level of automation required. Some machines are fully manual, while others are semi-automatic or fully automatic. The level of automation will depend on production volume and consistency requirements.

 

4, Winding Speed and Accuracy: Evaluate the winding speed and accuracy required for your application. High-speed winding machines may be necessary for large-scale production, while precision winding is crucial for specific coil types.

 

5, Tooling and Setup: Consider the ease of tooling changeover and machine setup. Quick changeover between different coil types can improve production efficiency.

 

6, Quality and Reliability: Look for a machine from a reputable manufacturer known for producing high-quality and reliable coil winding equipment. Check customer reviews and testimonials.

 

7, Support and Service: Consider the availability of technical support, training, and after-sales service from the manufacturer or distributor.

 

8, Cost and Budget: Determine your budget and compare the cost of different machines. Consider the long-term return on investment based on productivity gains and reduced downtime.

By considering these factors, you can make an informed decision when choosing the correct coil winding machine for your specific needs.

 

 

 

Applications:

 

Stepper motors, brushless motors, fan motors, bladeless fan motors, brushless household appliances, brushless power tools, brushless medical equipment and other types of DC brushless machines

 

 

XINGTE CNC big dimension WINDING MACHINE XT-01D

 

 

Product feature

 

1, The wire can be wound along any path by moving the wire nozzle up and down and rotating the iron core.

 

2, It can accommodate different core stack thicknesses and core pole number specifications by changing the winding program.

 

3, To wind the wire in a straight line, the wire arrangement (wire nozzle feeding method) can be divided into separate wires. During winding, the height of the wire nozzles can be adjusted at each layer to prevent the enameled wire from becoming loose.

 

4, To save time during winding, the continuous winding process will not be affected even if the wire is divided and fed, or if the height of the wire nozzle is adjusted when winding on one slot.

 

5, The use of a servo motor for the over-winding slotting action ensures the stability of the position of the slotted enameled wire and reduces the time required.

 

6, By utilizing features such as the wire nozzle flipping structure and terminal wire processing, it can handle different types of iron cores. It can also be used for outer rotor winding to achieve high-precision full-row winding.

 

7, The transmission unit is automatically installed on the assembly line, allowing users to arrange their assembly lines freely.

 

 

The benefit of stator winding machine

 

The use of a stator winding machine offers several benefits:


1, Efficiency: Stator winding machines are designed to automate the winding process, increasing efficiency and productivity. They can quickly and accurately wind wires onto stator cores, saving time and reducing labor-intensive manual work.

 

2, Precision: These machines are engineered for precision winding, ensuring consistent and uniform winding of wires. The automated process helps eliminate errors and inconsistencies, resulting in high-quality and reliable stator windings.

 

3, Versatility: Stator winding machines can be programmed to accommodate different core stack thicknesses and core pole number specifications. This flexibility allows for the production of stators for various types of motors or generators, meeting diverse manufacturing requirements.

 

4, Time-saving: With automatic features such as wire feeding and adjustable wire nozzle height, stator winding machines enable faster winding without compromising on quality. The machines can efficiently handle continuous winding, divided wire feeding, and adjustments to the wire nozzle height, leading to time savings during the production process.

 

5, Consistency: The use of a stator winding machine ensures consistent winding results for each stator produced. This uniformity is critical for achieving optimal performance and reliability in electrical machines.

 

6, Reliability: The automated nature of stator winding machines helps reduce the likelihood of errors and inconsistencies in the winding process. This results in stators that are more reliable and less prone to failures or malfunctions.

 

7, Adaptability: Stator winding machines often come equipped with features that allow for the handling of various iron core types and even outer rotor winding. This adaptability enables manufacturers to cater to different winding requirements and expand their capabilities.

 

Product parameters

 

Model

XT-01D

No. of station

 1 station

Stator dia.

Ref: Max. Ø130mm

Stator Stack height

Ref: Max. 50mm

Applied Wire size

Ref: ØMax. Ø2.2mm

Production Capacity

200+ stators /day

Winding speed:

Ref: Max 800 rpm(depends on stator pec.)

Power supply

AC 220V,50/60Hz

Power

4.5Kw

Air  pressure

Min. 0.6MPa

Machine dimensions

1,500(L)x680(W)x1,900(H)mm

Machine weight

Approx. 400kgs

 

 

Why should you choose XINGTE Stator winding machine?


XINGTE's winding machine improves the precision, efficiency, and stability of your transformer winding manufacturing process. This helps you meet customer requirements efficiently while reducing production costs. We also provide comprehensive technical support and training to ensure our customers fully understand and utilize our winding machines. Additionally, we offer fast and responsive after-sales service to our valued customers.

 

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