Active Member
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[China]
Contact name:
Changzhou Taisheng Machinery Equipment Co.,Ltd. |
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Tumble Belt Shot Blast Machine Q326 With φ600mm Drum Diameter 150L Volume
Features
1. Adopts large volume of centrifugal blast wheel, with high blasting speed, can significantly improve the cleaning efficiency, obtain the good cleaning quality.
2. It adopts wear-resistant rubber to reduce the damage of workpiece and noise of equipment.
3. The blasting area is protected by high chromium wear-resistant plate, compare to rubber plate used before, the service life is greatly improved, and the appearance is nice, easy to replace, it is the most popular way to protect the blasting cabinet.
4. The utility model has the advantages of compact structure, high production efficiency, good cleaning result, safe and reliable operation and stable performance, easy to operate.
Working principle
Add the required number of workpieces in the clean room, start the machine, belt begins to rotate, the workpiece is cleaned by high speed continuous blasting shots, the shots and dust fall into bottom cabinet through the holes of belt after blasted, big particles will leave on wire mesh, the small ones will be transported to separator, dust will be sucked into dust collector, the good shots will fall into abrasive hopper and ready for recycle using.
Application
Tumble belt shot blast machine is suitable for:
casting parts
forging parts
casting tube and elbows
other small fabricated metal work pieces
Specification
| No. | Item | Qty | Index |
| 1 | Max Weight of Single Part | 10 kg | |
| 2 | Capacity | 150L | |
| 3 | Working Efficiency | 0.6-1.2t/h | |
| 4 | Surface Cleaning Requirement | GB8923-88 A-B Sa2.5 | |
| 5 | Volume | 0.15m³ | |
| 6 | Blast Wheel | 1pc | Type:Q034 Blast Volume:180 kg/min Power:7.5 kw |
| 7 | Abrasive Recommend | Φ0.4～Φ1.2mm(steel shot and steel cut wire) | |
| 8 | Abrasive Fist Feed | ≈0.1T | |
| 9 | Elevator | 1set | Lift Capacity:1.5t/h Power:2.2 kw |
| 10 | Screw Conveyor | 1set | Capacity:1.0t/h |
| 11 | Separator | 1set | Capacity:1.0t/h Air Speed:4～5 m/s |
| 12 | Tumble Belt System | 1set | Drum Diameter:Φ600mm |
| 13 | Opening Width | 800mm | |
| 14 | Noise Level | ≤85 dB | |
| 15 | Filter Type | 2pcs Cartridge, diameter 350mm x H660mm | |
| 16 | Dust Emission | ≤80 mg/m³ | |
| 17 | Process Air Volume | Total Air Volume:2000m³/h Fan Type:No.4-72-2.8A Power:1.5kw | |
| 18 | Machine Footprint | mm | L3681*W1650*H3600 |
| 19 | Weight | 1.6ton | |
| 20 | Input Power | 380V/50Hz/3Phase | |
| 21 | Total Power | about 12.0kw(include dust collector 1.5kw) |
Parts Introduction
This is a small cleaning equipment, mainly composed by the cabinet, blasting system, abrasive recycle system, dust collector, electrical system and etc.
a. Blasting Cabinet(Longer Serive Time)
Inside the cabinet, there equips with wearing-resistant rubber to carry the products rotate. The shell is protected by special wear-resistant alloy shield mounted on end sides of belt, which is made by high chromium iron casting.
b. TS Blast Wheel (High Efficiency + Longer Service time)
It is key part of shot blasting machine, consists of blades, control cage, wheel disc, impeller, protective linings, wheel house, feeding pipe, special motor and etc.
c. Door (Good Sealing)
It is single swing door hanging with wear-resistant rubber to protect the door and sealing.
d. Elevator + Air Wash Separator
(with advanced design, dust and abrasive can be separated up to 99.5%)
To ensure conveyor belt not slip when machine is working, the pulley was made into a squirrel cage, that increase friction between belt and pulley, reduce the press-tightening force, extend belt service life. While elevator is equipped with a tension device, belt can be tensed by adjusting the upper bolt when it loose.
e. Cartridge Dust Collector(More Easier to Clean)
Pulse-jet Air Clean System
The dust collector has a push button to “pulse” the cartridges with a jet of compressed air between blast cycle to purge the filter. Upgrade option, the part can be programmed in PLC.
f. Electrical Control Panel (More Safty)
Qualified electronic components from famous company, such as Schneider, Chint or other Equivalent brand;
With Emergency Button; Control Voltage 24V;
Interlock System: there is a limit switch above the door, only after the door closed, can the blasting wheel be started.
Before and After
Why choose tumble belt shot blasting machine from TS Blasting?
No. | TS Machine | Other supplier | Result
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| 1 | Protective plate in blasting zone SP Mn13 | Low chromium casting | Service life of Mn13 is 8000-10000, Low chromium casting is 1500-2000h |
| 2 | Equip with 1 sets dust collector with pulse-jet air clean system | Equip with 1 set bag filter or cartridge filter | Bag filter need manual vibration, filter area is small with big occupation, ash removal difficulty |
| 3 | Electronic brand are Schneider/Chint | Electronic brand is Delixi | Choosing big brand Electrical components, with high stability of equipment |
| 4 | Top sealing uses a total of 5 layer protection (sealing brush and sealing rubber) | Top seal 2 layer of protection | 5 layer seals are more effective in preventing steel shots and dust escape out |
| 5 | Equip with safety protection such as ladder, guardrail and etc. | None | Ladder and guardrails to ensure the safety of staff for repair and maintain purpose. |
| 6 | Equip with sealing device and screen mesh at each transmission bearing | None | Bearing equipped with sealing device is not easy to break down, and protect the transmission parts and motor. |
| 7 | Dust-removing fan outlet equipped with silencer | None | Silencers can effectively reduce noise decibels and protect the health of workers. |
Package
