Oral Suspension Liquid Filling Sealing Machine ISO9001
Certification
1. Brief introduction.
- PERWIN adopts advanced design philosophy and principle of work,
which has been putting into practice by numerous professional
clients. The technical parameters were also improved and integrated
step by step, which makes our oral liquids filling production line
more perfect and reliable. This production line can be applied to
fill various oral liquids like syrup, oral suspension, soft
extract, tincture, mixture and so on.
- The production lines are designed according to client's technical
requirements.
- Provide CIP system according to customers' requirement.
2. Technical features.
2.1. Filling plugging and capping machine
2.1.1. Features.
- Operation mode: production mode and testing jogging mode.
- This machine use multi-SUS/ceramic piston cylinder for one time filling of the required volume,
therefore, has very high filling accuracy.
- Changing different specs of bottles by only adjusting the width of
guardrail, the bottle mouth positioning distance of dovetail groove
of filling station, and adjusting the filling volume or changing
for another metering cylinder
- While the machine working, filling nozzles will fill with nozzles
moving down and up, avoiding foaming and splashing.
- If the filling nozzles deviate from bottle mouth, the machine will
alarm and stop working.
- No bottles, bottles falling down, bottles not in position, lack of
bottles will alarm and stop working.
- Designing the positioning mechanism according to bottle shape to
ensure filling nozzles positioning accurately and stably.
- Unique liquid input and output check valve and precise machining
method makes for no leakage while filling.
- Has the function of machine running monitoring. The machine key
parts running condition can be displayed on the HMI, which make the
operator easy to understand while operating and maintaining.
- While the machine alarming, except the sound and light alarming,
you can also see the dynamic displaying on the HMI for alarming
place and alarming causes. Whole machine is interlock intelligent
controlling, up and down stream machine has interlock controlling
function.
- The machine frame use SUS304 and the material contacting parts use
SUS316L, which in accordance with GMP standard. Customer also can
choose acrylic sheet protective cover.
2.1.2. Parameters
Item | Model and Specification |
Model | PW-G14 |
Filling volume(range) | 60ml, 100ml, 250ml |
Filling Method | peristaltic/plunger/piston pump |
Filling Accuracy | ±0.5~1% |
Capacity | 30~200 bottles per minute |
Power Supply | 380V 50Hz(can be customized) |
Power | 4KW |
Compressed Air | 0.5~0.8Mpa 35~50L/min |
2.1.3. Main configuration:
Items | Brand | From |
PLC | Siemens | Germany |
Touch screen | Fuji | Japan |
VFD | Mitsubishi | Japan |
Photoelectric sensor | OMRON and SICK | Japan and Germany |
Pneumatic components | SMC | Japan |
Main motor | ABB | Swiss |
Other motors | Domestic | China |
2.2. Labeling machine.
PW-T501 (third generation) Labeling Machine adopts the
international top high-speed servo Labeling technology, Labeling
system, locating system,brushing system, control system,conveyor
system as the perfect combination. This makes Perwin Labeling
technology more precise and more stable.
2.2.1. Features.
- The Labeling system can be monitored through the colorful touch
screen.
- This Labeling machine is with muti-step speed control system. You
can choose the Labeling speed by clicking the speed control
function precisely and rapidly.
- The Labeling machine is with initial position setting function.
However big the Labeling diameter is and whatever length the label
might be. You can start setting the initial position on the touch
screen or you can input the known parameter directly before running
the machine.
- The Labeling machine adapts the Labeling delay function. The
Labeling position could be adjusted slightly which makes the
Labeling quality better.
- The Labeling machine adapts the counting function. The product qty
could be calculated automatically and this can be seen on the
human-computer interface.
- The Labeling machine adapts the Labeling qty setting function. You
can pre-set the Labeling qty, then the machine stops running after
this qty reaches.
- The Labeling rolling,pasting system could be adjusted up and down
,left and right. This is good for other dimension Labeling use.
- The machine is equipped with the operation monitoring function. The
main process and machine running status can be shown on the LED
touch screen which makes the operator well know the machine status
and easy to operate and maintenanc
- The production line is intelligent controlled entirely. The earlier
process and the later process could be controlled like a chain.
- Most components adopt the SUS 304 and aluminum alloy which conforms
to the medical corporations GMP requirement and other Packaging
requirement.
2.2.2. Parameters
Model | PW-WT501 |
Labeling Appliance | round bottle |
Speed | 0~450 bottles/min |
Accuracy | ±0.5mm |
Label roll outer diameter | ≤375mm |
Label roll inner diameter | 76mm |
Label Length | 10~200mm |
Label distance | ≥3 mm |
Power | 220V 50Hz(Can be customized) |
Rate | 1 KW |
Air Pressure | 0.4~0.7Mpa |
Note | Upper parameters are just for reference |
2.2.3. Main configuration:
Item | Brand | Origin |
PLC | Siemens | Germany |
Touch screen | FUJI | Japan |
Server motor | Panasonic | Japan |
VFD | Mitsubishi | Japan |
Pneumatic components | SMC | Japan |
Bottle detecting sensor | OMRON | Japan |
Label detecting sensor | Leuze | Germany |