PLC Tubular Beverage Uht Sterilization Machine

UHT Sterilizer

Product Application

This UHT tubular sterilizer is based on tubular heat exchanger . It is suited for dairy, tea drink, fruit juice , milk , beverage and other liquid products and can be used to mate with kinds of filing machines .

UHT pasteurizer is equipment designed to use sterilization and cooling method to prolong preservation period of dairy, juice , beverage and other liquid materials .

Main Feature

1) Tubular pasteurizer
2) Self-provided CIP cleaning system
3) Safety protection
4) High automation&accurate control

Technical Data:

Flow: 1-10T/h

Sterilizing Temperature: 110-140°c, as per request

Holding Time: 4/10/20/60s as per production request

Outlet Temperature: 30-40°c

The system consist of:

-- Stainless steel pipe(heating/cooling)

Material : SUS 304 or 316 L

Advantage:

1.High wear resistance and corrosion resistance

2.Working in -5°C-150°C , does not precipitate harmful substances , safe non-toxic

3.Compact design , save energy

--Sanitary Centrifugal pump
Advantage:

1.Food grade rubber stator

2. Mechanical sealing

3.Transport good flow liquid(juice/ milk etc)

-- Stainless steel tank(water tank& material tank)
Material : SUS 304 or 316 L
Advantage:

1.Made by stainless steel material , high wear resistance and corrosion resistance

2.Good sealing , reduce external pollution

3.Lightweight and durable , easy cleaning

-- Control cabinet

Material : Stainless steel control cabinet
Advantage:

1.Electrical equipment : Schneider / Siemens

2.Frequency converter : Danfoss/ Invt

3.Pneumatic components: AirTAC

4.Temperature control instrument :PT100

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Aseptic tube sterilizer

Our flowchart:

Former flow: material → heating→ holding→ cooling→ filling→ end product

Update: material heating→ holding cooling→ filling→ end product

↓ ↑ ↓ ↑

cool&heat exchanger ← ← ↓ ↑

↓→→→→→→→→→↑

Advantage: energy saving

The machine includes the following components:

• The unit is excellent to process liquid material, such as coconut water, drink

• The unit connect with aseptic filler to finish SIP& CIP

• The product flows into a pressure pipe complete of heat exchange

• The group runs under positive pressure without stop and any join of the machine and piping are protected by steam barriers in order to assure the product asepsis.

• The final product is heated and cooled very fast and the processing temperatures are controlled by regulation PID of the capacity of the thermal exchange fluids.

• Sterilizer body is composed of:

- steam protect system(steam filter, relief valve, regulating valve, stop valve, steam trap, pressure gage,pipe flange, pressure pump etc);

- tubular heating centra unit(heating section, holding section, cooling section);

- front and back head;

- PLC touch screen control system

- plate heat exchanger;

- hot water generator

- holding tank, one for hot water, one for coconut water;

- feeding pump, hot water pump, centrifugal washing pump;

- support stainless steel frame,pipe and accessories

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Plate Sterilizer

APPLICATION:

PS type is applicable to sterilize the thin liquid such as milk, fruit juice, wine etc. take the function of heating, sterilization,temperature warm and cooling .

Configuration:

Full automatical: by advanced PLC technology for program, as per the craft request, control the whole production, with CIP cleaning program for self washing.

Semi automatical: operator could control the pump, valve etc backflow on the control panel. By PID control sterilizing temperature, with the data on recorder.

Equipment composed by material pumping system, plate heat exchange system, material pipe system, steam pipe system, hot water heating system,material backflow system,temperature control system and electrical control system.

Characteristic:

1. Material and heating resource work in a self close system to achieve heat exchange and make sure safe sanitary.

2. Short sterilize time, to make sure nutrition.

3. Material all by SUS304 to reach food sanitary standard request.

4. High heat transfer effect, good heat recovery rate, low energy consumption.

5. By import brand eletronic component, valve and spare parts to prolong the use life.

6. By PLC control, automatically control each part heating temperature, water temperature, steam flow adjust, with material backflow system make sure liquid 100% get sterilization.

7．Simple structure, easy washing, convenient operation and low cost maintenance.

TECHNICAL PARAMETER:

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Divided by structure:

1. Plate structure

2. Tubular structure

Divided by temperature:

1. Pasteurizer below 95 degrees. (pasteurization)

2. UHT ultra-high temperature is around 120-140 degrees.

Pasteurization is mainly realized by plate structure. More tubular structures are used in UHT.

Application of sterilizer:

- Dairy products (fresh milk, yogurt, ice cream, eggs, etc.), including milk/goat's/camel's/vegetable milk - coconut milk/walnut milk/almond milk/soybean milk, etc

- Fruit juice drinks (orange juice, pineapple juice, mango juice, tea drinks and other fruits and vegetables)

- Jam dressing (tomato sauce, mayonnaise, chili sauce and other thick materials)

Beer, yellow rice wine, etc

YGT sterilization is mainly used in the material sterilization before packaging, some beverage production line after sterilization filling also need after sterilization machine, is another structure, water bath, spray, pour bottle. According to the different material selection, the later design production line in the specific configuration.

Sterilization unit into: college 1. Heat source: steam valve group/electric heating (generally is steam valve group structure, abortion can not consider electric structure) under the condition of boiler

2. Hot water: hot water tank, hot water pump, plate and sheet heat exchanger (tubular heat exchanger for new process improves service life)

Cold parts: connect to external devices provide cooling water or ice water college 3. The material parts: material balance tank, material pump, / tube plate heat exchanger in hot pot

4. Control cabinet: flow chart, valve control on the pipeline, steam temperature control, pump start and stop

Sterilization machine capacity: 500L/H - 20,000 L /h

Common capacity: 1000 l/h, 2000 l/h, 3000 l/h, 5000 l/h, 8000 l/h 10000 l/h college

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Or

PROJECT TECHNICAL

The machine includes the following components:

• The unit is excellent to process liquid material, such as coconut milk, drink , fruit juice

• The product flows into a pressure pipe complete of heat exchange

• The final product is heated and cooled very fast and the processing temperatures are controlled by regulation PID of the capacity of the thermal exchange fluids.

• Sterilizer body is composed of:

- steam protect system(steam filter, relief valve, regulating valve, stop valve, steam trap, pressure gage,pipe flange, pressure pump etc);

- tubular heating centra unit(heating section, holding section, cooling section);

- PLC touch screen control system

- hot water generator

- holding tank, one for hot water, one for material;

- feeding pump, hot water pump, centrifugal material pump;

- support stainless steel frame,pipe and accessories