New Air Strut Air Springs Crimping Machine Air Suspension Repair Machine

New Air Strut Air Springs Crimping Machine Air Suspension Repair Machine

Specifiion

Crimping force: 100T

Max opening: 175mm
Crimping range: 20mm-175mm
Acurracy: 0.05mm
Standard dies sets: 10 (size customized)
Voltage: 380V/220
Power: 4kw
System pressure: 30Mpa
Operate mode: auto, manual, pedal
Weight: 250-300kg
Dimension: L850*W900*H1300mm
crimping way: Transverse withhold

The brief introduction of high pressure hose crimping machine:

Crimping machine connect rubber, plastic and steel rings through hydraulic power. It applies locking pressure through the mold of crimping machine to swage the metal joint on the matched auto air springs and high-pressure oil pipes, so as to complete the installation assembly.

It’s applicable to air spring, all kinds of machinery high and low pressure oil tube, air tube, automobile power steering tube, oil pipe, gasoline supply pipe, as well as buckling of construction fittings and hot water pipe.

It’s also widely used in vehicle, engineering machinery, hydraulic machinery, agricultural machinery and so on.

Real Photos of Products

Installation and Operation

1. Start-up

Connect the electric source well as per the machine requirements, to make the direction of the motor rotation to be consistent with the rotation direction marking, and grounding protection shall be done.

2. Regulating the scale

The scale is used for regulating the amount of the buckling. When it is regulated clockwise, the buckling amount will decrease, when it is regulated anticlockwise, the buckling amount will increase. The scale is connected together with oil cylinder end cover through three socket head screws and three springs on the scale base. When using a hand to pull the scale (vertical to the oil cylinder end cover direction), the scale can flexibly leave from the oil cylinder end cover. When releasing the scale, the scale will be recovered relying on spring force. Before the machine is turned on, inspect carefully if the scale telescoping is flexible and if the lead connection is reliable.

The primary scale is turned within 0 line of the secondary scale, turn the machine on for test run, and observe if all actions are normal. If when the piston conducts reciproing movement, there is a crawling phenomenon, the bleed screw on the oil cylinder top shall be unscrewed for exhausting air.

3. Pressure regulation

The buckling pressure and opening mould pressure will be regulated through two knobs at the back of the oil cylinder, when it is regulated clockwise, the pressure will increase, when it is regulated anticlockwise, the pressure will decrease (The pressure has already been well regulated when ex-factory).

5. Operation

Based on the size of the rubber hose to be buckled, select suitable mould as per the technical parameter reference table of the locking pipe and mount it on the mould base. Regulated well the scale position as per the data in the data in the table, the pipe locking can be done. After pipe locking, use a vernier caliper to mease the outside diameter dimension of the pipe sleeve after buckling to see if it meets the reference table data of the parameter. If it does not meet the data, the scale shall be precisely regulated until it meets the requirements. Because the manufactures of the pipe sleeve are different, so, specific dimension, material, hardness etc are certainly not the same. These factors would result different influences on the pipe locking result, therefore, the data in the table is only for reference, the detailed data take the pressure test as the basis.

Notices

1. When buckling, make the joint to loe the mould center as much as possible, the joint is not buckled on the hex nut.

2. Prevent tool and other foreign matter from entering the locking head.

3. After the work is finished for each time, the eight-block mould base must be made to extend to the greatest extent, this can make the spring to be at extension status. If not, the spring will be damage.

4. When working, the hand should not stretch into the locking head.

5. The power supply must be switched off when maintenance is done.

This is our new hydraulic hose crimping machine, can crimp all types of hydraulic hoses:

1.Air spring crimping machine provided with die sets range for 1/4' to 1 1/4' ID hoses.

2.Double angular surface-swaging force up to 450T, powerful yet makes crimping easy.

3.Piston,Cylinder,All dies are wire cut after hardening and grinding.

4.Powder coating body give it a Futuristic sleek & stylish looks.

Our Customers Normally Ask These Questions About the Machine:

1. What does this machine used for?

It can be used to repair or manufacture air suspensions, air aprings for cars and trucks. and aslo the industrial hydraulic hose pipes.

2. What is Voltage of this machine?

Original Voltage is 380V, but we can also make according to your requirements

3. Is it simple to learn to opearte this machine?

It is easy for operating. we will give detailed instruction and CD to show our customers how to operate

4. How to determine the dimensions of the die sets?

We process the die sets according to your dimensions or you tell us what products you want to crimp, then we can determine the size.

5. how are you going to package the machine to prevent damage during shipping?

we will pack the machine with strong wooden box with pallet to insure the safety of the machine during shipping.

6. Do you provide technical support and training for operation?

yes. we will give you pictures and CD to learn to operate. and we also provide support at any time if you have any problem. if you want, welcome to our workshop to learn to operate!