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High Temperature Organic Fertilizer Fermentation Tank Manure Treatment Tank

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Address: 1-404 CITY SPRING GARDEN, FANLI ROAD, NANYANG CITY, HENAN PROVINCE, P.R. CHINA

Contact name:John Fang

Nanyang Xinda Electro-Mechanical Co., Ltd.

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High Temperature Organic Fertilizer Fermentation Tank Manure Treatment Tank

Country/Region	china
City & Province	nanyang henan

Product Details

Specification

Specification and model	SDFJG-120A	SDFJG-100A	SDFJG-86A
Total capacity of fermentation tank	120 m3	100 m3	86m3
hopper capacity	1.5 m3	1.5 m3	1.5 m3
Physical weight	37 tons	34 tons	28 tons
Power AC380V	50HZ	50HZ	50HZ
1. Lower forced draft fan	15X2KW	15X2KW	15X2KW
2. Electric heating (optional)	2X2KW	2X2KW	2X2KW
3. Hydraulic motor	10KW	7.5KW	7.5KW
4. Feeding port motor	0.37KW (optional)	0.37KW (optional)	0.37KW (optional)
5. Hopper lifting motor	4KW (optional)	4KW (optional)	4KW (optional)
6. Deodorization induced draft fan	4KW	4KW	4KW
Installed power	52. 37KW	43.87KW	41. 87KW
Installed power (excluding heating)	48.37KW	39.87KW	37. 87KW
Effective power	About 28KW	About 23KW	About 22KW
Can body diameter	6m	6m	5.5m
L X W X H (m)	7.5X8.0X9.4	7. 0X8.0X9.0	7.0X8.0X8.7

Water content of chicken manure and pig manure 50-65%	Handling capacity	Output	Handling capacity	Output	Handling capacity	Output
Water content of chicken manure and pig manure 50-65%	12-16	4.3-6	10-14	3.5-5	8-12	2.7-4
Cow dung, kitchen waste, sludge moisture content 60-70%	Handling capacity	Output	Handling capacity	Output	Handling capacity	Output
Cow dung, kitchen waste, sludge moisture content 60-70%	10-14	3.3-5	8-12	2.5-4	7-9	2-3

Vertical aerobic fermentation tank

Aerobic fermentation tank equipment is an integrated complete set
of equipment specialized in the treatment of livestock manure,
domestic sludge, kitchen waste and other organic wastes. It is
mainly to use the activity of microorganisms to biodecompose and
decompose the organic matter in the waste, so as to realize the
reduction, harmless and stable transformation into bio organic
fertilizer and realize resource utilization. Aerobic fermentation
tank equipment is a new product of our company introduced foreign
technology, improved and innovated. The product adopts intelligent
high-temperature aerobic fermentation processing technology, which
is advanced in technology and mature in practice. It is sold to
more than 300 domestic aerobic fermentation tanks in many foreign
countries.

Process Flow Design The intelligent high-temperature aerobic fermentation process includes: mixing and tempering, feeding, aerobic fermentation, and automatic feeding four processes.

A Mixing part In the mixing part, feces or organic wastes with a
high water content of 75% or so are mixed with biomass and
fermentation bacteria in a certain proportion to adjust the water
content, C: N, air permeability, etc. to achieve fermentation
conditions. If the moisture content of raw material is 55-65%, it
can be directly put into the tank for fermentation.

B Aerobic fermentation tank The process can be divided into rapid
heating stage, high temperature stage and cooling stage. The
material enters the fermentation tank and decomposes rapidly within
24 48 hours under the action of aerobic bacteria. The heat released
makes the material temperature rise rapidly, generally 50~65 ° C,
up to 70 ° C. The air supply and aeration system is used to evenly
supply oxygen to the fermentation tank to meet the oxygen demand in
the fermentation process, so that the materials can be fully
fermented and decomposed, and the high-temperature stage can last
for 5-7 days. When the decomposition rate decreases slowly, the
temperature gradually decreases to below 50 ℃. The whole
fermentation process lasts 7-15 days. The temperature rise and
ventilation and oxygenation speed up the evaporation of material
moisture. The exhaust gas and water vapor are discharged through
the deodorizer after treatment by the deodorization system, so as
to reduce the volume of materials and achieve the purpose of
reducing, stabilizing and harmless treatment of materials. The
temperature of the fermentation room is above 50 ° C for more than
7 days, which can better kill insect eggs, pathogens and weed
seeds. It meets the treatment requirements of the National Code for
Harmless Technical Treatment of Livestock and Poultry Manure
(NY/T1168-2006), and achieves the goal of harmless treatment of
feces.

C Automatic feeding part The materials in the fermentation chamber
will fall layer by layer under the action of the main shaft and
gravity and then be discharged as organic after fermentation
Fertilizer raw material, water content<40%, realizing the
resource utilization of organic wastes. After the organic
fertilizer raw materials are released and stored in the organic
fertilizer warehouse for 20-30 days, the temperature will drop more
stably, and the field can be fertilized directly..

Applicable conditions for fermentation in the third fermentor

Use sawdust, sawdust and other moisture to adjust materials, and
the moisture content is generally controlled at 50-75%. Air: the
upper part, lower part and mixing blade of fermentation tank shall
be evenly ventilated. Temperature: 50-70 ° C is the ideal
temperature for aerobic microorganism propagation, and the
operating temperature is usually controlled at 60 . C or so, the
temperature of the material is reduced to below 50 ° C after it is
decomposed. PH value, C, N ratio: PH value 6-8.5 (PH value, C, N
ratio of ordinary organic wastes are suitable for fermentation tank
The raw materials treated with lime and sulfuric acid are not
suitable for fermentation). High temperature fermentation strain:
it can survive and reproduce at - 25 ° C - 80 ° C, and the
beneficial bacteria formed can kill Harmful bacteria. PLC automatic
control, operating power is about 21Kw/h, about 500Kw/d.

Process Advantages

a. The high temperature fermentation technology of biological
bacteria has low operation cost; b. Main insulation design and
auxiliary heating ensure normal operation of equipment under low
temperature environment; C. Centralized collection and
deodorization of tail gas to achieve gas emission up to standard
without secondary pollution; d. The inner layer of the equipment is
made of 304 stainless steel, which reduces corrosion and has a long
service life; e. It occupies a small area and has a high degree of
automation. One person can control the whole fermentation process;
f. For factory operation, the number of equipment can be determined
according to the processing capacity. g. The treated materials are
used as organic fertilizer raw materials to realize the resource
utilization of organic wastes.

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